EFD Ultra 870 Series User Manual Download Page 4

Safety

4

Introduction  

Read and follow these safety instructions. Task- and equipment-specific warnings, cautions and
instructions are included in equipment documentation where appropriate.

Qualified Personnel  

Equipment owners are responsible for making sure that EFD equipment is installed, operated and
serviced by qualified personnel. Qualified personnel are those employees or contractors who are trained
to safely perform their assigned tasks. They are familiar with all relevant safety rules and regulations,
and are physically capable of performing their assigned tasks.

Intended Use  

Use of EFD equipment in ways other than those described in the documentation supplied with the
equipment may result in injury to persons or damage to property.

Some examples of unintended use of equipment include

Regulations and Approvals  

Make sure all equipment is rated and approved for the environment in which it is used. Any approvals
obtained for EFD equipment will be voided if instructions for installation, operation and service are not
followed.

Personal Safety  

To prevent injury follow these instructions.

•  Do not operate or service equipment unless you are qualified.

•  Do not operate equipment unless safety guards, doors or covers are intact and automatic interlocks

are operating properly. Do not bypass or disarm any safety devices.

Obtain and read Material Safety Data Sheets (MSDS) for all materials used. Follow the manufacturer’s
instructions for safe handling and use of materials, and use recommended personal protection
devices.

•  To prevent injury, be aware of less-obvious dangers in the workplace that often cannot be completely

eliminated, such as hot surfaces, sharp edges and moving parts that cannot be enclosed or
otherwise guarded for practical reasons.

This equipment is for indoor use only.

Always keep dispensing end of syringe barrel pointed away from your face and towards the work 
piece. Store the syringe barrel in an appropriate holder when not in use.

• Using 

incompatible 

materials 

•  Making unauthorized modifications 

•  Removing or bypassing safety guards or

interlocks 

•  Using incompatible or damaged parts 

•  Using unapproved auxiliary equipment 

•  Operating equipment in excess of maximum

ratings 

Summary of Contents for Ultra 870 Series

Page 1: ...User s Guide Ultra 870 Dispenser Electronic pdf files of EFD manuals are also available at www efd inc com manuals html Ultra 870 A NORDSON COMPANY...

Page 2: ...0 556 3484 between 8 30 a m and 5 30 p m Eastern time In Europe call 44 0 1582 666334 In Asia call 86 21 5854 2345 In all other areas call your authorized EFD distributor or 1 401 434 1680 The EFD Ple...

Page 3: ...ringe Barrel 13 Syringe Barrel Loaders 14 Test Procedures 15 Schematic Parts List 16 Troubleshooting 17 Helpful Hints 18 Productivity Tools 19 Warranty Back Cover This manual is for the express and so...

Page 4: ...on operation and service are not followed Personal Safety To prevent injury follow these instructions Do not operate or service equipment unless you are qualified Do not operate equipment unless safet...

Page 5: ...ers are located Clean maintain test and repair equipment according to the instructions in your equipment documentation Use only replacement parts that are designed for use with original equipment Cont...

Page 6: ...00 Weight 0 95 kg 2 08 lb Cycle rate Exceeds 600 cycles per minute Air input 80 to 100 psi 5 5 to 6 9 bar Air output 0 to 100 psi 0 to 6 9 bar Note Specifications and technical details are subject to...

Page 7: ...uctions in the enclosed Welcome letter to contact your EFD representative Unpack the Unit Warranty 2 Install Barrel Holder 3 Note Clean dry filtered factory air is required to meet warranty If your ai...

Page 8: ...ap the safety clip on the adapter hose closed to prevent dripping Remember to unsnap the clip when ready to dispense Replace tip cap with an EFD precision dispense tip Place syringe barrel in the barr...

Page 9: ...9 Getting Started Completed Setup Note Each number corresponds to the appropriate Getting Started step...

Page 10: ...t off turned completely clockwise do not force Vacuum is required when dispensing thin fluids Turn the knob counter clockwise to the desired vacuum setting See page 12 for details on using the Vacuum...

Page 11: ...2000F755 Warning Bottled nitrogen can be used If high pressure bottled air or nitrogen is used a high pressure regulator must be installed on the bottle and set at 100 psi 6 9 bar maximum In this inst...

Page 12: ...FlowTM piston push the white piston down until it comes in contact with the fluid 2 Attach the syringe to the EFD adapter assembly 3 Snap the safety clip tightly closed to prevent any dripping 4 Remov...

Page 13: ...e syringe barrel is now ready for use Filling procedure for thick fluids If your fluid is thick or non leveling you can spoon it into the syringe barrel with a spatula Or if the fluid comes packed in...

Page 14: ...p your work area clean save time and reduce the chance of entrapped air in the fluid 1 You could use the EFD 920BL barrel loader Pack the fluid into the 12 ounce cartridge as shown Then place the pre...

Page 15: ...trolled flow not too fast not too slow 6 Push the air pressure knob in to lock setting 7 Rest the dispense tip on the Dot Standards sheet 8 Press the foot pedal to activate the dispense cycle Release...

Page 16: ...x 6 mm push in elbow 7 2036 Fitting 1 8 FPT x 1 4 barb 8 2004B Female quick connect 9 4042 Bulkhead stop fitting 4 mm 10 1417 Bulkhead fitting 4 mm 11 1418 Differential union tee 4 6 mm 12 2002SCR Rep...

Page 17: ...use inconsistency For best results remove all air bubbles Material suck back 1 Use a SmoothFlow piston or LV Barrier to prevent material being drawn into the dispenser 2 Another option is to order the...

Page 18: ...dly and do not tip the barrel Vacuum may pull fluid into the adapter hose or if the syringe barrel is tipped fluid may flow back into the dispenser 6 Always use new EFD syringe barrels and tips Carefu...

Page 19: ...ify EFD part 2441 Liquid filter trap Helps to prevent fluid from being sucked back into the dispenser Specify EFD part 1000FLT Y Five micron regulator Required for production areas where clean dry fil...

Page 20: ...atsoever in connection therewith This warranty is valid only when clean dry filtered air is used EFD makes no warranty of merchantability or fitness for a particular purpose In no event shall EFD be l...

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