EFD 1000D Operating Manual Download Page 20

Loading the Barrel Reservoirs

Caution: Do not completely fill barrels. The optimum fill is a maximum
2/3 of the barrel capacity and 1/2 of the barrel capacity when using
the LV Barrier

.

If the fluid you are dispensing is pourable, take the barrel, twist on a
tip cap and pour your fluid in. If appropriate, insert the SmoothFlow

piston (see page 13).  Carefully press the piston down until it contacts
the fluid.  The barrel is now ready for use.

If you are dispensing solvents, cyanoacrylates or anaerobics, use
the LV Barrier

.   Place barrier in the top of the barrel reservoir.  Allow

air between barrier and fluid.  Do not contact the barrier to the fluid.

If your fluid is thick or non-leveling, you can spoon it into the barrel
with a spatula.  Or, if the fluid comes packed in a 1/10 gallon cartridge,
try loading the barrel with a caulking gun. Then, press in the
SmoothFlow

 piston to move the fluid to the bottom of the barrel and

to remove trapped air.

2/3
Maximum
Fill

White
SmoothFlow

piston.

LV Barrier

Fill procedure for
watery-thin fluids.

1/2 maximum fill

Fill procedure with
caulking gun.

Air

Fill procedure for
pourable fluids.

Summary of Contents for 1000D

Page 1: ...Operating Guide 1000 Series Dispensers A NORDSON COMPANY In the US 800 556 3484 In the UK 0800 585733 In Mexico 001 800 556 3484 1000XL 1000D...

Page 2: ...lease do not hesitate to contact EFD or your authorized EFD distributor In the US call 800 556 3484 In Mexico call 001 800 556 3484 In the UK ring free 0800 585733 Introduction The EFD Pledge We pledg...

Page 3: ...00XL only Loading the Barrel Reservoirs 20 21 Now Test Your Fluid 22 Troubleshooting 23 1000XL and 1000D Schematic Parts 24 1000 Series Programmable Timer 25 Suggestions Reminders 26 Components Reorde...

Page 4: ...osity liquid using the vacuum control provided on the 1000XL The rest of the information in this Guide applies to both of the 1000 Series dispensers 1000 Series Specifications Input voltage Selectable...

Page 5: ...FD five micron filter regulator 2000F755 be certain your plant air is properly filtered and dry Check voltage label to be certain it agrees with the available power Third Now is a good time to ACTIVAT...

Page 6: ...nt air 125 psi maximum to regulator Output from regulator should be a minimum of 80 psi maximum of 100 psi Blue test fluid Male quick connect insert and twist to lock Power cord Air input hose Foot pe...

Page 7: ...show through the cartridge window Replace the cartridge into the power cord receptacle and insure that both sides snap securely into position Install the power cord Attach the 10cc barrel pre filled...

Page 8: ...fuse cartridge Air input Vacuum transducer air exhaust port Cover screw Power input receptacle Barrel vacuum control Vacuum gauge Air output quick connect Power switch 2 1 Air pressure regulator 3 6 T...

Page 9: ...reduce the pressure turn the knob counterclockwise until the air gauge 2 reads a lower pressure than desired Then increase and stop at desired pressure Push knob in to lock Set the time control 3 to...

Page 10: ...tor Output from regulator should be a minimum of 80 psi maximum of 100 psi Check voltage label on dispenser Blue test fluid Male quick connect insert and twist to lock Power cord Air input hose Foot p...

Page 11: ...or from the car tridge rotateitandpositionthecorrectvoltagetoshowthroughthe cartridge window Replace the cartridge into the power cord receptacle and insure that both sides snap securely into position...

Page 12: ...r screw Air output quick connect Power switch 2 1 Air pressure regulator 3 4 Timer bypass 5 Time control Air gauge Cycle LED 220 Air input Solenoid Power input receptacle Foot pedal receptacle Voltage...

Page 13: ...lways set the pressure desired by turning the air regulator knob 1 clockwise To reduce the pressure turn the knob counterclockwise until the air gauge 2 reads a lower pressure than desired Then increa...

Page 14: ...heet supplied and press the foot pedal to activate the timer Check the dot size Press the foot pedal again and note the size consistency Remember When the yellow timer bypass switch is on a continu ou...

Page 15: ...to get just the dot size you want Dot Test with Blue Tapered Tip These tests show the effect of using a smaller diameter tip Replace the green tip with the blue 22 gage tapered tip Now turn on the tim...

Page 16: ...e pressure of trapped air with a slight suck back movement after the dispense cycle The white piston is used for most fluids However if you are applying RTV silicone and find that the piston bounces a...

Page 17: ...hFlow piston has several advantages First vacuum adjustment is much less sensitive Second the piston prevents fumes from the fluid beingexhaustedintotheworkenvironment Third the piston prevents fluid...

Page 18: ...ince this will force the fluid up along the sides of the piston 2 Attach the barrel to the 10cc adapter Snap the safety clip tightly closed to prevent any dripping or bubbling Remove the tip cap and a...

Page 19: ...nd of the tip slowly turn the vacuum control knob counterclockwise to stop the drop from growing Wipe the tip and adjust vacuum as necessary Now the fluid is in proper balance It does not bubble or dr...

Page 20: ...solvents cyanoacrylates or anaerobics use the LV Barrier Place barrier in the top of the barrel reservoir Allow air between barrier and fluid Do not contact the barrier to the fluid If your fluid is...

Page 21: ...rel with piston from the bottom up If the fluid comes packed in a 1 10 gallon 300 ml caulking type cartridge use the EFD 930BL barrel loader 2 If you receive frozen epoxies or other fluids in medical...

Page 22: ...dispenser contains a complete selection of disposable tips The appropriate tip for your application will increase assembly production Refer to the enclosed booklet with the Component Kit for helpful...

Page 23: ...Most questions about the timer are resolved by simply turning the timer bypass switch off yellow light out 1 Use SmoothFlow pistons or LV Barriers to prevent this See pages 16 17 2 Ifitoccurs attacha...

Page 24: ...assembly 17 2089 Fitting 1 8 NPT x 1 4 barb tee brass 18 7111E Fuse 160A 19 2014XL Input power receptacle 20 2002SCR Replacement screen for regulator 21 2009 A24 Power cord American 22 2009 E24 Power...

Page 25: ...tiation mode and time range For larger deposits that require longer time it may be advantageous to set the initiation to MAINTAINED contact The operator must then keep the foot pedal pressed throughou...

Page 26: ...the barrel The optimum fill is a maximum 2 3 of the barrel capacity with the SmoothFlow piston and 1 2 of the barrel capacity when using the LV Barrier 4 Properly filtered clean dry plant air should b...

Page 27: ...ar 30 006 5130 B lavender Barrel adapter assemblies Molded one piece yellow SnapLok adapter head with Buna N O ring flexible 5 32 OD hose male quick connect and safety clip size with 3 ft hose with 6...

Page 28: ...N COMPANY All components of EFD dispensers are warranted to the original end user for ten years from date of purchase Within the period of this warranty EFD will repair or replace free of charge any d...

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