Efco SWAPLOADER SL-518 Parts And Operation Manual Download | Manualshive

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Section

II:

Installation

2.0.INS.SL-518

5. Install the pressure hose as indicated. Tie up the pressure and suction hoses as necessary.

Again, be sure the hoses are routed to avoid exhaust components and to stay clear of the
drive shaft.

HYDRAULIC TANK INSTALLATION

1. Select a location to mount the hydraulic tank. Reference

Fig. G

or

Pg. 5-12

for the

suggested location of the hydraulic tank to the rear of the control valve assembly on the left-
hand side of the truck. The hydraulic hoses have been sized for the tank to be mounted in
this general area. The tank can be located on the right-hand side or behind the cab, if
necessary, which means longer hoses may be required.

2. Drill four (4) holes for 1/2” diameter bolts (provided) in the mount angle of the hydraulic tank

(two per angle) and the frame rails of the truck chassis. Mount the hydraulic tank and install
the hydraulic filter. Install the hydraulic return hose and the hose barb fitting between the
filter and the control valve assembly as shown on

Pg. 5-10

. The hose length can be

shortened if necessary. Secure the hose to the barb fittings with the hose clamps provided.

Figure

G

2-11

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Summary of Contents for SWAPLOADER SL-518

Page 1: ... Hooked on Quality PA R T S A N D O P E R AT I O N M A N U A L HOIST SERIAL NUMBER MODEL SL 518 ...

Page 2: ......

Page 3: ...per Assembly 2 17 Bumper Assembly w Extension 2 19 Folding Bumper Assembly 2 21 Drop Down Bumper Assembly 2 23 Fender Assembly Tandem Axle 2 25 Rear Light Bar Assembly 2 27 Roller Roller Mount 2 31 Toolbox Assembly 2 33 III OPERATION Loading a Container 3 1 Dumping a Container 3 2 Placing a Container on the Ground 3 3 Changing Hook Heights Adj Jib Option 3 4 Rear Roller Spacing Adjustment Instruct...

Page 4: ...stallation Kit 5 8 Base Cylinder Circuit 5 9 Tank Circuit 5 10 Pump Circuit 5 11 Manual Controls 2 Section 5 12 VI OPTIONS Adjustable Jib Sub Assembly 6 1 Cylinder Circuit BL 518 STD 6 2 U Lock Assembly 6 3 Air Controls 2 Section 6 4 Manual Controls 3 Section 6 6 Manual Controls 3 Section U Lock 6 7 Air Controls 3 Section 6 8 Air Controls 3 Section U Lock 6 9 Tank Circuit 3 Section 518 6 11 Stabil...

Page 5: ...ty of personal injury or machine damage Record your SwapLoader Hoist serial number in the appropriate space provided on the title page Your SwapLoader dealer needs this information to give prompt efficient service when ordering parts It pays to rely on an authorized SwapLoader Distributor for your service needs For the location of the Distributor nearest you contact SwapLoader NOTE It is SwapLoade...

Page 6: ...ts furnished by SwapLoader U S A Ltd SwapLoader will invoice the distributor or authorized service center for the replacement parts and freight Upon completion of the repair any defective parts to be returned for warranty consideration must be returned freight prepaid with a copy of the SwapLoader issued RGA form and a copy of the completed warranty claim report form Upon evaluation of the returne...

Page 7: ...ion or with the hook to the rear 4 Do not exceed 1 500 Engine RPM when operating the Power Take Off P T O Never leave the P T O in gear while transporting 5 The hoist must be used with containers that properly fit the hook and rear hold downs The container specifications must match the hoist specifications 6 Keep the containers and hoist in good working order DO NOT use if repairs are needed Perfo...

Page 8: ... It is the responsibility of the owner and or installer to ensure that any additional safety devices required by state or local codes are installed on the SwapLoader Hoist and or Truck Chassis 10 Keep away from overhead power lines Serious injury or death can result from contact with electrical lines Use care when operating hoist near electrical lines to avoid contact 11 Avoid contact with high pr...

Page 9: ...YDRAULIC OIL SPECIFICATIONS 4 ONE 90P10 HYDRAULIC OIL FLAMMABLE 5 2 90P11 HOIST FALLING 6 ONE 90P12 LEVER CONTROL 7 ONE 90P13 SAFETY INSTRUCTIONS 8 2 90P14 SWAPLOADER JIB 9 ONE 90P18 RELIEF VALVE 10 ONE 90P78 HIGH PRESSURE FLUID 11 2 91P06 LUBRICATION POINTS 12 4 91P12 SL 518 13 2 90P94 ADJ JIB OPERATION Included with the Adjustable Jib option 1 5 ...

Page 10: ...ety Decals and their part numbers Please use when reordering replacement decals 90P07 OPERATIONS SERVICE MANUAL 90P08 HOIST BODY SPECIFICATIONS 90P09 HYDRAULIC OIL SPECIFICATIONS 90P10 HYDRAULIC OIL FLAMMABLE 90P11 HOIST FALLING 90P12 LEVER CONTROL 90P13 SWAPLOADER SAFETY INSTRUCTIONS 1 6 ...

Page 11: ...Section I Introduction 1 0 INT SL 518 90P14 SWAPLOADER JIB 90P18 RELIEF VALVE 90P78 HIGH PRESSURE FLUID 91P06 LUBRICATION POINTS 91P12 SL 518 90P94 ADJUSTABLE JIB OPERATION 1 7 ...

Page 12: ... is located at the front driver side of the hoist gray arrow on first picture The Serial Number is also stamped into the frame of the hoist on the top of the inner rail shown at the rear of the hoist red arrow on first picture An example of a 6 character serial number is shown in the second picture 1 8 ...

Page 13: ...ROCEDURE The installation of the SwapLoader on a truck chassis will generally follow these steps 1 Install hoist assembly onto truck chassis 2 Mount the hydraulic control valve to the hoist and install the hydraulic plumbing from the control valve to the hydraulic cylinders Then install the control levers in the cab and route the control cables to the hydraulic control value assembly 3 Install the...

Page 14: ...e between the fender and the light kit You should also consider the final weight distribution regarding the bridge code when positioning the hoist NOTE THE ABOVE SPECIFICATIONS ARE A MINIMUM REQUIREMENT IT IS THE RESPONSIBILITY OF THE OWNER OPERATOR TO ENSURE THE COMPLETED CHASSIS MEETS OR EXCEEDS ALL FEDERAL STATE AND LOCAL REGULATIONS ALSO THE HOIST SHOULD NOT BE USED TO LIFT AND HAUL ANY LOAD T...

Page 15: ...ing holes in the truck chassis frame rails Drill the 21 32 diameter holes required and attach the brackets to the truck chassis with the 5 8 diameter bolts washers and locking hex nuts provided Torque to 220 ft lb Torque 3 4 carriage bolt nuts for mid brackets to 260 ft lb 3 Bolt the mount brackets to the hoist main frame as indicated on Fig C D and E You may need to modify the mount brackets or a...

Page 16: ...Section II Installation 2 0 INS SL 518 Figure D Figure E 2 4 ...

Page 17: ...le is fastened to the floor of the cab and the control cables are routed through additional holes drilled in the floor Your installation may require that additional brackets be fabricated or other modifications made 6 Attach the control cables to the control levers and route the cable through the holes in the cab Install the control levers in the console Levers should be installed such that when t...

Page 18: ...eaded hub back over the cable 2 Turn 250 28 UNF jam nut onto cable threaded rod until it bottoms 3 Place clevis of threaded rod and bottom against jam nut Turn other 250 28 UNF jam nut onto threaded rod until it bottoms against clevis Align clevis so it will mate with spool terminal eye and secure jam nut against clevis 4 Slide the clevis onto terminal eye on spool and align the holes Insert clevi...

Page 19: ...should be supported by the clamp assemblies that are provided in the Loose Parts Box See Pg 5 8 4 Determine the best location in the cab for the control handle assembly Pt No 20P72 The location should be such that the controls can be easily reached while operating the truck A control handle console Pt No 51H27 is provided to facilitate the mounting of the control handles See diagram below 5 Instal...

Page 20: ...k has been engaged or disengaged 1 Review all directions and diagrams provided before starting installation 2 Mount valve to the hoist s Main Frame and attach all hoses hose clamp assemblies and fittings as shown on Pg 6 11 3 Mount Indicator Light Box in the truck cab where it will be clearly visible to the operator 4 Route Indicator Light and Harness Pt No 40P60 from the truck cab to the U Lock c...

Page 21: ...hooklift hoist By design the bushing style pumps are single rotation rotation specific All SwapLoader hooklift hoists come standard with a CCW left hand rotation pump which will work for most manual transmission applications For most automatic transmission applications a CW right hand rotation pump is needed call SwapLoader for price and availability NOTE CONSULT THE PTO SUPPLIER WHENEVER UNCERTAI...

Page 22: ...p to the P T O Bolts are not provided 2 Install the hydraulic fittings into ports on the hydraulic pump as shown on Pg 5 11 3 Connect the suction hose assembly to the hydraulic tank 1 1 2 I D hose and route to the hydraulic pump in as short and straight line as possible Be sure to route the hose clear of exhaust components and of the drive shaft Extra hose is provided so the hose can be shortened ...

Page 23: ...e hydraulic hoses have been sized for the tank to be mounted in this general area The tank can be located on the right hand side or behind the cab if necessary which means longer hoses may be required 2 Drill four 4 holes for 1 2 diameter bolts provided in the mount angle of the hydraulic tank two per angle and the frame rails of the truck chassis Mount the hydraulic tank and install the hydraulic...

Page 24: ...corresponds to the movement of the cylinders per the figure below 6 Install all safety decals and product decals as shown on Pg 1 5 after final installation and painting have been completed 7 Fill out the Product Registration form online at https www swaploader com warranty registration NOTE FAILURE TO FILL OUT AND SUBMIT PRODUCT REGISTRATION WITHIN 15 DAYS OF INSTALLATION MAY POSSIBLY VOID THE WA...

Page 25: ...B FRAME DIMENSIONS FOR COMPATABILITY WITH THE SWAPLOADER HOOK LIFT HOIST IT IS THE SUB FRAME SUPPLIER S RESPONSIBILITY TO PROVIDE A SUB FRAME OF SUFFICIENT CAPACITY WHICH PROPERLY SUPPORTS THE BODY CONTAINER WHEN USED WITH THE HOOK LIFT HOIST 4 SWAPLOADER MANUFACTURED 300 SERIES A FRAMES REQUIRE A 6 INCH LONGSILL HEIGHT 300 SERIES SUB FRAME DIMENSIONS HOIST COMPATABILITY A B SL 160 212 214 240 330...

Page 26: ...ENSIONS FOR COMPATABILITY WITH THE SWAPLOADER HOOK LIFT HOIST IT IS THE SUB FRAME SUPPLIER S RESPONSIBILITY TO PROVIDE A SUB FRAME OF SUFFICIENT CAPACITY WHICH PROPERLY SUPPORTS THE BODY CONTAINER WHEN USED WITH THE HOOK LIFT HOIST 4 SWAPLOADER MANUFACTURED 400 SERIES A FRAMES REQUIRE A 6 INCH LONGSILL HEIGHT 400 SERIES SUB FRAME DIMENSIONS HOIST COMPATABILITY A B SL 518 111 3 4 2839 mm 36 915 mm ...

Page 27: ...transport position it does not interfere with any part of the rear axle rear suspension or brake components If some interference will occur you may slant the stabilizer mounting back from the vertical position until you leave enough clearance This can be achieved by cutting the truck chassis frame rails off at an angle before installing the stabilizer mounts Do not slant the mounting more than eig...

Page 28: ... Tie up all loose hoses as required Be sure the hoses are routed to avoid exhaust components and all moving components of the rear axles 6 After the start procedure has been completed on the hoist verify that the movement of each control lever corresponds to the movement of the cylinders per the figure below Operate the stabilizer through 5 to 8 cycles to remove the air from the hydraulic cylinder...

Page 29: ...ce of Motor Carrier Safety OMCS regulations Regulation 393 86 requires that no bumper be located more than 30 off the ground when the truck is empty and the end of the bumper should not be located more than 24 from the extreme rear of the vehicle including truck bodies see Fig B Once the length has been determined for the vertical channels weld them to the bottom of the truck frame see additional ...

Page 30: ...SCONNECTED AND THE GROUND LEAD FROM THE WELDER SHOULD BE AS CLOSE TO THE PART BEING WELDED TO AVOID THE POSSIBILITY OF ARCING ACROSS BEARINGS GEARS ETC 2 ALL WELDS SHOULD BE DONE UTILIZING A LOW HYDROGEN WELDING PROCESS BUMPER LOCATION CHART DIM A DIMENSION B MAX SL 105 SL 145 SL 160 SL 212 SL 214 SL 220 SL 222 SL 240 SL 2418 SL 330 SL 400 SL 412 SL 406 SL 518 SL 520 SL 650 24 5 8 13 1 2 15 3 4 15...

Page 31: ... Carrier Safety OMCS regulations Regulation 393 86 requires that no bumper be located more than 30 off the ground when the truck is empty and the end of the bumper should not be located more than 24 from the extreme rear of the vehicle including truck bodies see Fig B Once the length has been determined for the vertical channels weld them to the truck frame see additional notes on the next page 4 ...

Page 32: ... THE WELDER SHOULD BE AS CLOSE TO THE PART BEING WELDED TO AVOID THE POSSIBILITY OF ARCING ACROSS BEARINGS GEARS ETC 2 ALL WELDS SHOULD BE DONE UTILIZING A LOW HYDROGEN WELDING PROCESS BUMPER LOCATION CHART DIM A DIMENSION B MAX SL 105 SL 145 SL 160 SL 212 SL 214 SL 220 SL 222 SL 240 SL 2418 SL 330 SL 400 SL 412 SL 406 SL 518 SL 520 SL 650 24 5 8 1 3 4 22 1 2 21 3 4 25 1 4 21 3 4 21 1 2 21 24 1 4 ...

Page 33: ...onjunction with the Roller Assembly Pt No 10H90 and Roller Mount Brackets Assembly Pt No 10H91 for the container to function properly 2 Locate the best position for the support bars between the cross members Fabricate four support bars out of 4 x 1 bar cut to the length needed to fit between the cross members see Fig C Fig C shows a width dimension of 56 1 2 This width can be adjusted if interfere...

Page 34: ... THE GROUND LEAD FROM THE WELDER SHOULD BE AS CLOSE TO THE PART BEING WELDED TO AVOID THE POSSIBILITY OF ARCING ACROSS BEARINGS GEARS ETC 2 DURING INSTALLATION OF THE BUMPER CHECK TO MAKE SURE THAT THE POSITION OF THE BUMPER DOES NOT INTERFERE WITH THE LOADING AND UNLOADING OF TRUCK BODIES MATERIAL LIST FOR 51H44 ITEM PART QTY DESCRIPTION WT lb ea 1 51H45 2 Slip Bracket Wdmt 9 71 2 51H46 1 Bumper ...

Page 35: ...ty and the end of the bumper should not be located more than 24 from the extreme rear of the vehicle including truck bodies see Fig A 2 Position drop down bumper on the longsills of the sub frame see Fig B C The mount brackets Pt No 51H17 need to be positioned correctly to allow for sufficient room for bumper cradles Pt No 51H19 see Fig B Weld mount brackets onto the longsills of the sub frame 3 P...

Page 36: ...lat Washer HT 10 12 00P98 6 Ø5 32 x 1 1 2 Cotter Pin 01 13 00P03 4 3 8 16 x 3 4 HHCS 11 14 00755 4 Ø3 8 Lock Washer 05 15 90P20 10 1 4 8 Grease Zerk 01 16 90P33 2 1 1 8 O D x 10 Spring 60 NOTE 1 PRIOR TO ANY WELDING CONSULT THE TRUCK MANUFACTURE FOR ANY SPECIAL PRECAUTIONS THAT MAY NEED TO BE TAKEN TYPICALLY THE BATTERIES MUST BE DISCONNECTED AND THE GROUND LEAD FROM THE WELDER SHOULD BE AS CLOSE ...

Page 37: ...r truck chassis 4 Mark mounting holes through the fender bracket weldment onto the fender Remove the bracket and drill Ø7 16 holes in fender see Fig C 5 Attach fender bracket weldments to ender using fasteners provided 6 Weld mounting plates Pt No 21H37 to fender tubes Pt No 21H61 7 Position fender tubes with mount plates on hoist main frame align with fender bracket weldments NOTE Fender tube len...

Page 38: ...2 HHCS 0 07 7 00P78 24 Ø3 8 Nylon Washer 0 01 8 00P99 8 3 8 16 UNC x 4 HHCS 0 11 9 01P21 16 3 8 16 UNC x 2 1 2 HHCS 0 09 10 90P36 2 Fender Steel Tandem 77 00 11 00771 72 Ø3 8 Flat Washer 0 05 NOTE 1 PRIOR TO ANY WELDING CONSULT THE TRUCK MANUFACTURE FOR ANY SPECIAL PRECAUTIONS THAT MAY NEED TO BE TAKEN TYPICALLY THE BATTERIES MUST BE DISCONNECTED AND THE GROUND LEAD FROM THE WELDER SHOULD BE AS CL...

Page 39: ... interference Drill mounting holes as required and mount using fasteners provided See Fig C 5 Attach the taillight module to the stub light bar weldments with the fasteners provided see Fig C 6 Mount the identification light bar at top center of the center plate Pt No 63H08 using the fasteners provided see Fig C 7 Mount license lamp right of the license plate See Fig B using the fasteners provided...

Page 40: ...ate 27 33 3 00P44 6 3 8 16 x 1 1 2 HHCS 0 07 4 00P34 6 3 8 16 Locking Hex Nut 0 02 5 00771 6 Ø3 8 Flat Washer 0 01 6 01P18 4 5 8 11 x 3 HHCS 0 35 7 00P81 8 8 32 x 1 RHMS 8 00P82 8 8 32 Hex Nut 9 00P83 8 8 Lock Washer 10 40P32 1 Lic Light Assy w o Harness 11 40P34 REF License Lamp Harness 12 40P35 REF Id Light Bar Rail 13 40P37 REF Id Light Bar Harness 14 40P38 REF Junction Box Assembly 15 40P39 RE...

Page 41: ...Section II Installation Accessories 2 8 INS ACC LEDLB 2 29 ...

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Page 43: ...nd as wide as possible for stability For hoist and folding bumper clearance do not place brackets any closer than 11 to the subframe longsill see Fig A Also the roller axle center line should be approximately 1 11 16 below the bottom of the subframe longsill for roller clearance see Fig A 3 Some modification to the roller mount bracket may be required for the roller mount to fit properly If the ex...

Page 44: ...h the roller axle Pt No 10H31 and the fasteners provided see Fig C Grease the rollers before use 10H91 10H90 Figure B Figure C MATERIAL LIST FOR 10H90 AND 10H91 ITEM PART QTY DESCRIPTION WT lb ea 1 32H03 4 Roller Ear 11 95 2 10H12 2 Roller Wdmt 39 76 3 10H31 2 Roller Axle Wdmt 7 28 4 00P62 2 3 8 16 UNC x 1 Bolt 05 5 90P03 2 1 8 NPT Grease Zerk 01 6 00755 2 3 8 Dia Lock Washer 01 7 00P36 2 3 8 Dia ...

Page 45: ...forward bottom edge 6 Mark position of mounting holes through brackets onto toolbox Remove toolbox and drill 9 16 dia holes 7 Mount toolbox to brackets using fasteners provided see Fig A MATERIAL LIST FOR 10H92 OR 11H12 ITEM PART QTY DESCRIPTION WT lb ea 1 10H88 2 18 Toolbox Bracket 11 34 2 22H71 2 Toolbox Rubber Spacer 27 3 90P27 1 Aluminum Toolbox 50 00 3 90P37 1 Steel Toolbox 72 00 4 00784 8 1 ...

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Page 47: ... LEVER BACKWARD THEN TILT THE ARM BACKWARD LEFT CONTROL LEVER BACKWARD STEP 3 MAKE SURE THE WORK AREA IN FRONT OF THE CONTAINER IS CLEAR OF PEOPLE AND OBSTACLES MOVE THE TRUCK BACKWARDS UNTIL THE HOOK ENGAGES THE CURVED LIFTING BAR OF THE CONTAINER NEVER EXTEND THE JIB TO REACH THE PROPER CATCHING HEIGHT RATHER TILT THE ARM WARNING MAKE SURE WORK AREA IS CLEAR OF PEOPLE AND OBSTACLES PRIOR TO DUMP...

Page 48: ...RING LIFTING STEP 5 WHEN THE CONTAINER IS RESTING ON THE FRAME MOVE THE JIB FORWARD ALL THE WAY TO ENSURE THE CONTAINER IS HELD IN THE BODY LOCKS RIGHT CONTROL LEVER FORWARD DISENGAGE THE P T O LOCK U LOCK IF INSTALLED ON HOIST DUMPING STEP 1 MOVE THE JIB FORWARD RIGHT CONTROL FORWARD TO ENSURE THAT THE CONTAINER IS LOCKED STEP 2 EXTEND THE MAIN LIFT CYLINDERS LEFT CONTROL BACKWARD CAUTION DO NOT ...

Page 49: ...NER TOUCHES THE GROUND RELEASE THE BRAKES TO FREE THE TRUCK FOR FORWARD MOVEMENT CAUSED BY THE CONTAINER STEP 3 ROTATE JIB ALL THE WAY BACK UNTIL THE CONTAINER TOUCHES THE GROUND PULL AWAY FROM CONTAINER AND ROTATE JIB BACK INTO THE TRANSPORT POSITION WARNING 1 DON T OVER SPEED THE PUMP 1 500 RPM MAXIMUM 2 DON T DUMP MOUNT OR DISMOUNT BODIES ON UNEVEN GROUND 3 DON T DRIVE WITH THE HOIST IN THE DUM...

Page 50: ...CONTAINER THE STABILIZER ROLLER SHOULD BE RAISED PRIOR TO DISENGAGING THE P T O TO RAISE THE STABILIZER PUSH BACKWARD ON THE CONTROL LEVER UNTIL THE ROLLER IS ALL THE WAY UP CHANGING HOOK HEIGHT 54 TO 62 JIB HEIGHT ADJUSTMENT PROCEDURE CAUTION THE FOLLOWING IS THE RECOMMENDED PROCEDURE FOR CHANGING HOOK HEIGHTS ON THE ADJUSTABLE JIB FROM 54 TO 62 HEIGHTS FAILURE TO FOLLOW AND ADHERE TO THIS PROCED...

Page 51: ...E WITH HITCH PIN WARNING DO NOT REMOVE LOCK PIN ON THE ADJUSTABLE JIB WHILE JIB IS IN THE 54 HOOK POSITION AND THE TELESCOPIC ARM IS TILTED REARWARD AS SHOWN POSSIBLE PROPERTY DAMAGE AND OR PERSONAL INJURY MAY RESULT CHANGING HOOK HEIGHT 54 TO 62 JIB HEIGHT ADJUSTMENT PROCEDURE cont d STEP 3 TILT THE TELESCOPIC ARM REARWARD LEFT CONTROL LEVER BACKWARD 3 5 ...

Page 52: ... MAY RESULT IN POSSIBLE PROPERTY DAMAGE AND OR PERSONAL INJURY MAKE SURE WORK AREA IS CLEAR OF PEOPLE AND OBSTACLES PRIOR TO CHANGING THE HOOK HEIGHT ON THE ADJUSTABLE JIB STEP 1 WITH THE TELESCOPIC ARM IN FULL LOAD UNLOAD POSITION AS SHOWN REMOVE THE HITCH PIN FROM THE LOCK PIN THEN PULL THE LOCK PIN LOOSE FROM THE JIB ARM STEP 2 TILT THE TELESCOPIC ARM TOWARD THE CAB LEFT CONTROL LEVER FORWARD S...

Page 53: ...HE TELESCOPIC JIB FULLY EXTENDED IN THE TRANSPORT POSITION AS SHOWN REPLACE THE LOCK PIN AND SECURE WITH HITCH PIN WARNING DO NOT REMOVE LOCK PIN ON THE ADJUSTABLE JIB WHILE JIB IS IN THE 62 HOOK POSITION AND THE TELESCOPIC ARM IN TRANSPORT POSITION AS SHOWN POSSIBLE PROPERTY DAMAGE AND OR PERSONAL INJURY MAY RESULT 3 7 ...

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Page 55: ...th as wide spacing HOIST STANDARD All SwapLoader hooklift hoists are made so that the rear rollers can be spaced at either the wide spacing or narrow spacing depending on the subframe design the only exception is the SL 105 which can only accommodate a wide spacing or 41 5 8 outside width Unless instructed otherwise SwapLoader will ship hoists with the rear rollers setup per the previously discuss...

Page 56: ...r spacer on first then place the rear roller back on the roller shaft 4 Replace and tighten the retaining bolts retaining washer and roller retainer WIDE TO NARROW ROLLER SPACING ADJUSTMENT To change a hoist from the wide roller spacing to a narrow roller spacing follow these instructions 1 Loosen and remove the retaining bolts washers and roller retainer 2 Remove the rear roller and roller spacer...

Page 57: ...er to lubrication diagram Fittings on lift cylinders quantity 4 Front pins on rear pivot joint weldment quantity 2 Fittings on rear pivot pins and rollers quantity 4 2 Check all bolts and retighten as required 3 Check adjustments on mast lock safety latch mechanism Refer to the Mast Lock Inspection Adjustment Instructions on Pg 4 4 of the Maintenance section 4 Check adjustments on the jib lockout ...

Page 58: ...Section IV Maintenance 4 0 MAI SL 518 LUBRICATION DIAGRAM LEGEND GW Grease Weekly GM Grease Monthly 4 2 ...

Page 59: ...ng 10 micron Nominal Flow Rating 60 GPM NOTE 1 ALWAYS CONSULT YOUR LOCAL HYDRAULIC OIL SUPPLIER FOR MORE INFORMATION 2 USE CAUTION WHEN OPERATING AT OR BEYOND THE RECOMMENDED TEMPERATURE EXTREMES 3 DO NOT OPERATE THE HOOKLIFT HOIST WHEN HYDRAULIC OIL TEMPERATURE ON TANK GAUGE EXCEEDS 160 F 71 C AS DAMAGE TO HYDRAULIC COMPONENTS CAN OCCUR ISO Grade 32 Company Name Brand Name Grade Castrol BP Parade...

Page 60: ...t approximately a 1 4 see illustrations below INSPECTION The mast lock assembly comes adjusted from the factory and should provide years of trouble free operation however there may come a time when an adjustment may be required Prior to making any adjustments SwapLoader recommends that you begin with inspecting all mast lock components for damage or wear see illustration below Inspect the adjustme...

Page 61: ... the telescopic jib may experience a reduction in extension or retraction speed to the point of stalling out INSPECTION When a noticeable loss in extension or retraction speed of the telescopic jib is experienced the first step should be to inspect the jib lockout valve and valve mount ramp to ensure that they are adjusted properly and in good working order The jib lockout valve is located on the ...

Page 62: ...ith respect to the valve ramp by turning the adjustment screw on the valve mount bracket as follows Clockwise Adjustment Moves the jib lockout valve closer to the valve ramp Counter Clockwise Adjustment Moves the jib lockout valve away from the valve ramp Once the valve has been moved back into proper adjustment then tighten up the mount bracket screws PART NUMBER SPECIFICATION SwapLoader Pt No Wo...

Page 63: ...ameter dial size 4 inch dial is preferred The pressure gauge should be outfitted with a female JIC 4 hydraulic adapter preferably located at the end of a 3 8 inch diameter high pressure hydraulic hose that is 2 to 3 foot in length see illustration below Should you not be able to source a hydraulic gauge locally SwapLoader can provide one at a reasonable cost Hyd Pressure Gauge Hose Assembly Pt No ...

Page 64: ...ter and attach the pressure gauge to the hydraulic control valve see illustration below 3 Start the truck and engage the P T O 4 Push the lift dump circuit lever forward until the lift dump cylinders bottom out see illustration below Continue to push the lever forward until steps 5 6 are complete 5 Check the gauge for the maximum developed system pressure The SL 518 should have a reading of 2 800 ...

Page 65: ...t clamp assembly for the SwapLoader Heavy Duty Series hoist models For optimum performance out of your SwapLoader SL 518 hooklift the gap between the top of the jib horizontal tube and the top inside surface of the outer tube should be kept between 1 16 to 1 8 see Section View A A below When a gap greater than 1 8 exists since the clamp assembly has a fixed elevation inspect the clamp liner clamp ...

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Page 67: ...ub Assembly 695 94 695 94 4 44H11 1 Pivot Joint Sub Assembly 897 50 897 50 5 44H13 1 Main Frame Sub Assembly 3088 53 3088 53 6 44H50 1 Body Lock w Shelf SL 518 520 234 48 234 48 7 62H99 1 Logo Plate 0 29 0 29 8 81H70 1 Jib Lockout Valve Ramp 1 41 1 41 9 83H14 2 Pivot Guide MF 5 16 10 32 10 91H07 1 Base Cylinder Circuit 44 09 44 09 11 00769 4 Washer Lock 3 4 Dia 0 08 0 32 12 00P17 4 Nut Hex 3 4 10 ...

Page 68: ...1 4 0 07 0 14 9 00P44 4 HHCS 3 8 16 UNC x 1 1 2 Gr8 0 07 0 28 10 00P56 2 HHCS 5 8 11 UNCS x 1 1 2 0 18 0 36 11 00P68 40 SHCS 3 8 16 UNC x 1 3 4 Gr8 0 07 0 07 12 01P14 3 HHCS 5 16 18 UNC x 2 1 4 Gr8 0 05 0 15 13 01P31 2 Washer Lock Disc 5 8 Pr 0 03 0 06 14 01P45 1 Set Screw 3 8 UNC x 2 Gr8 0 10 0 10 15 22P57 2 Hyd Cyl 7x3 25x74 748 00 1496 00 16 90P71 10 Wear Pad 2 3 4x1 2x11 3 4 0 70 7 00 LIFT CYL...

Page 69: ...42 2 84 4 43H80 2 Pin PJ OT 3 x 5 3 8 11 01 22 02 5 44H12 1 Pivot Joint Wdmt SL 518 769 06 769 06 6 83H10 2 Roller Spacer 3 1 2 x 11 16 0 64 1 28 7 83H11 2 Pin Cap 1 2 x 4 1 61 3 22 8 00P01 6 HHCS 1 2 13 UNC x 1 1 2 Gr8 0 21 1 26 9 00P56 2 HHCS 5 8 11 UNCS x 1 1 2 0 18 0 36 10 01P30 6 Washer Lock Disc 1 2 Pr 0 02 0 12 11 01P31 2 Washer Lock Disc 5 8 Pr 0 03 0 06 12 01P32 2 Washer Lock Disc 3 4 Pr ...

Page 70: ...4x1 2x5 1 2 0 28 0 56 7 81H20 2 Pin Cap 7 16 x 2 1 4 0 41 0 82 8 82H50 1 Pin OT Cyl 1 3 4 x 9 15 32 6 24 6 24 9 82H51 2 Pin Cap 1 2 x 4 1 64 3 28 10 87H52 1 Shim OT 5 1 2x1 2x5 1 2 4 04 4 04 11 00767 6 Washer Lock 5 8 Dia 0 04 0 24 12 00P31 8 HHCS 1 2 13 UNC x 1 1 4 0 14 1 12 13 00P68 8 FHSS 3 8 16 UNC X 1 1 4 SS 0 11 0 88 14 00P69 6 HHCS 5 8 11 UNC x 2 Gr8 0 33 1 98 15 00P79 16 FHCS 3 8 16 UNC x ...

Page 71: ...ver 13 5 8 8 42 16 84 7 87H85 4 Spacer 2 OD x 2 1 8 1 53 6 12 8 88H41 1 Pivot Lock Connector 7 36 7 36 9 00769 4 Washer Lock 3 4 Dia 0 01 0 04 10 00772 3 Washer Flat 1 2 Dia 0 04 0 12 11 00P02 4 Nut Hex 12 13 UNC 0 04 0 16 12 00P26 7 Pin Cotter 1 8 x 1 0 01 0 07 13 00P28 2 Snap Ring Ext 3 4 Shaft 0 01 0 02 14 00P94 4 Pin Clevis 3 8 x 1 1 2 0 05 0 20 15 01P53 4 HHCS 3 4 10 UNC x 4 1 4 Gr8 0 30 1 20...

Page 72: ...18 44H50 BODY LOCK w SHELF ASSEMBLY SL 518 ITEM PART QTY DESCRIPTION WT lb ea WT lb all 1 44H51 1 Body Lock Wdmnt Shelf 243 17 243 17 2 00P61 8 FHCS 3 8 16 UNC x 3 4 Gr8 0 03 0 24 3 90P71 2 Wear Pad 2 3 4x1 2x11 3 4 0 63 1 26 5 6 ...

Page 73: ...ART QTY DESCRIPTION WT lb ea WT lb all 1 43H13 1 Fixed Jib Wdmt 62 693 96 693 96 2 60H11 2 Wear Pad 2 3 4x1 2x4 1 4 0 21 0 42 3 62H11 1 Cover Jib 5 1 4x11GAx5 1 4 0 90 0 90 4 00755 2 Washer Lock 3 8 Dia 0 03 0 06 5 00P03 2 HHCS 3 8 16 UNC x 3 4 0 04 0 08 6 00P24 2 Nut Hex 5 8 11 UNC Gr8 0 09 0 18 7 00P79 8 FHCS 3 8 16 UNC x 3 4 Brass 0 09 0 72 8 00P85 2 HHCS 5 8 11 UNC x 3 1 2 Gr8 0 37 0 74 5 7 ...

Page 74: ...0 11 1 32 10 00P14 7 Nut Hex 3 8 16 UNC Gr8 0 02 0 14 11 00P44 4 HHCS 3 8 16 UNC x 1 1 2 Gr8 0 07 0 28 12 00P55 46 Nut Lock 5 8 11 UNC Gr8 0 13 5 98 13 00P69 38 HHCS 5 8 11 UNC x 2 Gr8 0 33 12 54 14 00P72 12 Nut Lock 3 4 10 UNC Gr8 0 22 2 64 15 00P92 8 HHCS 5 8 11 UNC X 4 Gr8 0 51 4 08 16 00P99 3 HHCS 3 8 16 UNC x 4 0 22 0 66 17 01P54 12 Car Bolt 3 4 10 UNC x 2 Gr5 0 30 3 60 18 10P63 2 HHCS 5 16 x...

Page 75: ... 07 5 11P61 2 Adp Hyd 12MJ 12MJ 12MJ BHD 0 40 0 80 6 11P64 2 Adp Hyd 12MJ 10MB 0 30 0 60 7 11P65 2 Adp Hyd 12MJ 12FJ 90 0 40 0 80 8 11P66 2 Adp Hyd 12MJ 12MJ BHD 0 40 0 80 9 11P91 1 Hose Assy 21 12 12FJ 12FJ 1 85 1 85 10 11P92 1 Hose Assy 123 12 12FJ 12FJ 9 25 9 25 11 11P93 1 Hose Assy 148 12 12FJ 12FJ 11 06 11 06 12 11P94 5 Adp Hyd 12FJ 12MJ 45 0 75 3 75 13 12P91 2 Adp Hyd 12MJ 10MB 90 0 40 0 80 ...

Page 76: ...12 12FJ 12FJ 2 70 2 70 9 11P62 2 Adp Hyd 12MJ 12MB 90 LL 0 40 0 80 10 11P65 2 Adp Hyd 12MJ 12FJ 90 0 40 0 80 11 11P78 1 Adp Hyd 20MP 20MP 0 70 0 70 12 12P25 1 Adp Hyd 20HB 20MP 0 40 0 40 13 12P27 1 Adp Hyd 20HB 16MB 90 0 70 0 70 14 12P33 1 Hose 1 1 4 x 36 LP 2 37 2 37 15 20P61 1 Hyd Filter Assy 70 GPM 4 50 4 50 16 20P64 1 Hyd Filter Indicator Gauge 0 01 0 01 17 20P86 1 Hyd Tank 30 Gallon LS 73 00 ...

Page 77: ...CRIPTION WT lb ea WT lb all 1 10P31 1 Adp Hyd 16MJ 16MB 45 1 19 1 19 2 11P71 1 Hose 1 2 x 120 LP 9 60 9 60 3 11P74 1 Adp Hyd 16MJ 12MB 0 40 0 40 4 11P77 2 T Bolt Clamp 2 Dia 0 20 0 40 5 11P95 2 King Nipple 1 1 2 Dia Stc 20 0 40 0 80 6 12P48 1 Adp Hyd 32MP 24FP 0 60 0 60 5 11 ...

Page 78: ...3 10 13 10 2 20P08 2 Control Handle Cable 2 80 5 60 3 20P09 1 Control Console 2 Sect 4 25 4 25 4 20P40 2 Control Cable Assy 96 STD 1 98 3 96 5 20P65 2 Bonnet Kit VG20 0 50 1 00 6 20P59 1 Hyd Valve 2 Sect 3500 VG20 46 00 46 00 CONTROL VALVE SERVICE PARTS 7 21P18 Relief Cartridge VG20 3500 8 21P54 Seal Kit Sect VG20 9 21P55 Seal Kit Sect Spool VG20 5 12 ...

Page 79: ...Lock Tube Jib 3 1 2ODx1 1 2 1 20 1 2 8 53586 1 Safety Snap Pin 3 8 x 2 1 2 0 14 0 14 9 00755 2 Washer Lock 3 8 Dia 0 03 0 06 10 00P03 2 HHCS 3 8 16 UNC x 3 4 Gr8 0 04 0 08 11 00P24 2 Nut Hex 5 8 11 UNC Gr8 0 09 0 18 12 00P34 1 Nut Lock 3 8 16 UNC 0 02 0 02 13 00P58 8 FHCS 3 8 16 UNC 1 1 2 0 05 0 4 14 00P85 2 HHCS 5 8 11 UNC x 3 1 2 Gr8 0 37 0 74 15 00P99 1 HHCS 3 8 16 UNC x 4 0 22 0 22 16 90P03 1 ...

Page 80: ...5 00770 8 Washer Flat 1 4 Dia 0 01 0 08 6 00P51 4 Nut Lock 1 4 20 UNC Gr8 0 01 0 04 7 01P41 2 HHCS 1 4 20 UNC x 2 3 4 Gr8 0 04 0 08 8 01P53 4 HHCS 3 4 10 UNC x 4 1 4 Gr8 0 30 1 2 9 01P56 2 HHCS 1 4 20 UNC x 1 Gr8 0 02 0 04 10 10P43 2 Adp Hyd 08MJ 08MJ BHD 0 30 0 6 11 10P90 1 Adp Hyd 12MJ 12MB 0 40 0 4 12 13P14 2 Adp Hyd 08FJ Cap 0 32 0 64 13 13P77 2 Adp Hyd 06MJ 06MP 062 Rstr 0 30 0 6 14 13P87 2 A...

Page 81: ...6 01P87 8 Washer ZP 1 Dia 0 10 0 8 7 01P89 4 Washer Nylon 1 Dia 0 01 0 04 8 01P91 6 Washer SS 3 4 Dia 0 02 0 12 9 01P92 2 Pin Sltd Spring 5 32x1 1 2ZP 0 01 0 02 10 01P94 2 HHCS 3 4 10 UNC x 8 Gr8 1 12 2 24 11 01P95 2 Pin Clevis 3 4 x 3 1 2 0 52 1 04 12 01P96 2 Pin Clevis 1 x 6 11 16 1 65 3 3 13 02P04 2 Washer Flat 3 4 Dia DS Gr8 0 04 0 08 14 22P93 1 Hdy Cyl 2x1x6 HD 14 14 14 14 DISC LOCK WASHER TO...

Page 82: ...r Ctrl Console 2 Sect 4 20 4 20 3 12P94 1 Air Line Kit 1 40 1 40 4 20P59 1 Hyd Valve 2 Sect 3500 VG20 46 00 46 00 5 20P71 2 Air Shift Kit VG20 1 50 3 00 6 20P72 1 Control Handle 2 Sect Air 1 60 1 60 7 20P74 1 Air Pressure Protection Valve 0 60 0 60 VALVE SERVICE PARTS 8 21P18 Relief Cartridge VG20 3500 9 21P54 Seal Kit Sect VG20 10 21P55 Seal Kit Sect Spool VG20 6 4 ...

Page 83: ... AIR LINE KIT WHICH CONTAINS FITTINGS FOR MULTIPLE HOIST PLUMBING CONFIGURATIONS NOT ALL FITTINGS MAY BE UTILIZED 2 THE 20P71 AIR SHIFT KITS ARE TO BE INSTALLED ON THE HYD CONTROL VALVE BY THE HOIST INSTALLER PREFERENCE INSTALLTION INSTRUCTIONS INCLUDED WITH THE AIR SHIFT KIT 6 5 ...

Page 84: ... 14 20 14 20 2 20P08 1 Control Handle Cable 2 80 2 80 3 20P40 3 Control Cable Assy 96 STD 1 98 5 94 4 20P65 3 Bonnet Kit VG20 0 50 1 50 5 20P78 1 Control Console 3 Sect 4 80 4 80 6 21P88 1 Hyd Valve 3 Sect 3500 VG20 58 00 58 00 VALVE SERVICE PARTS 7 21P18 Relief Cartridge VG20 3500 8 21P54 Seal Kit Sect VG20 9 21P55 Seal Kit Sect Spool VG20 6 6 ...

Page 85: ...G20 14 20 14 20 2 20P08 3 Control Handle Cable 2 80 8 40 3 20P10 3 Bonnet Kit V20 0 50 1 50 4 20P15 3 Control Cable Assy 84 STD 1 83 5 49 5 20P78 1 Control Console 3 Sect 4 80 4 80 6 22P94 1 Hyd Valve 3 Sect 3250 V20 WP 45 00 45 00 VALVE SERVICE PARTS 7 21P18 Relief Cartridge VG20 3500 8 21P54 Seal Kit Sect VG20 9 21P55 Seal Kit Sect Spool VG20 6 7 ...

Page 86: ...r Ctrl Console 3 Sect 4 90 4 90 3 12P94 1 Air Line Kit 1 40 1 40 4 20P71 3 Air Shift Kit VG20 1 50 4 50 5 20P73 1 Control Handle 3 Sect Air 2 40 2 40 6 20P74 1 Air Pressure Protection Valve 0 60 0 60 7 21P88 1 Hyd Valve 3 Sect 3500 VG20 58 00 58 00 VALVE SERVICE PARTS 8 21P18 Relief Cartridge VG20 3500 9 21P54 Seal Kit Sect VG20 10 21P55 Seal Kit Sect Spool VG20 6 8 ...

Page 87: ...Air Ctrl Console 3 Sect 4 90 4 90 3 12P94 1 Air Line Kit 1 40 1 40 4 20P71 3 Air Shift Kit VG20 1 50 4 50 5 20P73 1 Control Handle 3 Sect Air 2 40 2 40 6 20P74 1 Air Pressure Protection Valve 0 60 0 60 7 23P03 1 Hyd Valve 3 Sect 3500 VG20 WP 58 00 52 00 VALVE SERVICE PARTS 8 21P18 Relief Cartridge VG20 3500 9 21P54 Seal Kit Sect VG20 10 21P55 Seal Kit Sect Spool VG20 6 9 ...

Page 88: ... AIR LINE KIT WHICH CONTAINS FITTINGS FOR MULTIPLE HOIST PLUMBING CONFIGURATIONS NOT ALL FITTINGS MAY BE UTILIZED 2 THE 20P71 AIR SHIFT KITS ARE TO BE INSTALLED ON THE HYD CONTROL VALVE BY THE HOIST INSTALLER PREFERENCE INSTALLTION INSTRUCTIONS INCLUDED WITH THE AIR SHIFT KIT 6 10 ...

Page 89: ...18 7 16 7 50 7 50 10 11P47 1 Hyd Tube Up 3 4 x 125 7 16 7 90 7 90 11 11P56 1 Hose Assy 28 12 12FJ 12FJ 2 40 2 40 12 11P57 1 Hose Assy 33 12 12FJ 12FJ 2 70 2 70 13 11P62 3 Adp Hyd 12MJ 12MB 90 LL 0 40 1 20 14 11P65 2 Adp Hyd 12MJ 12FJ 90 0 40 0 80 15 11P78 1 Adp Hyd 20MP 20MP 0 70 0 70 16 12P25 1 Adp Hyd 20HB 20MP 0 40 0 40 17 12P27 1 Adp Hyd 20HB 16MB 90 0 70 0 70 18 12P33 1 Hose 1 1 4 x 36 LP 2 3...

Page 90: ...er 1 x 3 3 4 0 90 0 90 6 86H67 1 Pin Stabilizer 1 x 32 39 40 39 40 7 86H68 1 Pin Stabilizer 2 3 8x21 1 4 26 20 26 20 8 86H69 2 End Plate Stabilizer 0 70 1 40 9 86H70 2 Gusset Stabilizer 5 45 10 90 10 90H83 1 Stabilizer Circuit 21 20 21 20 11 00755 4 Washer Lock 3 8 Dia 0 03 0 12 12 00787 4 Washer Flat 1 Dia HT 0 19 0 76 13 00P03 4 HHCS 3 8 16 UNC x 3 4 Gr8 0 04 0 16 14 00P55 1 Nut Lock 5 8 11 UNC ...

Page 91: ...8 ITEM PART QTY DESCRIPTION WT lb ea WT lb all 1 10P44 1 Adp Hyd 08MJ 08FJ 90 0 30 0 30 2 11P83 1 Adp Hyd 08MJ 12MB 0 40 0 40 3 11P84 1 Adp Hyd 08MJ 12MB 90 0 40 0 40 4 11P87 2 Hose Assy 243 5 08FJ 08FJ45 8 00 16 00 5 11P89 2 Adp Hyd 08MJ 06MP 0 40 0 80 6 13 ...

Page 92: ...This Page Intentionally Left Blank ...

Page 93: ......

Page 94: ...1800 NE BROADWAY AVENUE DES MOINES IA 50313 TOLL FREE 888 767 8000 Rev 07 29 2022 ...

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