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IMPORTANT

BEFORE SWITCHING “ON” THE POWER AT THE MAIN CIRCUIT BREAKER PANEL

MAKE SURE THAT THE HOT WATER CIRCUIT IS FREE OF AIR POCKETS OR ELSE
PREMATURE FAILURE OF THE ELEMENT WILL OCCUR. TO DO THIS OPEN ALL HOT
WATER OUTLETS ONE AT A TIME FOR A MINUTE OR TWO UNTIL THE WATER FLOW
IS CONTINUOUS AND FREE FROM “GULPING” AND FREE FROM VISIBLE AIR POCKETS.

1) Open fully both inlet and outlet valves at the heater.

2) Open any hot water outlet in the system. If the outlet is a “single lever” mixer type turn to the          

hottest position. Run for one minute to clear all the air from the system.

3) Slowly close OUTLET ball valve until the water flow from the faucet just starts to reduce.

NOTE: This process has two effects. One, any air in the system will be purged out. Two, the
heater units will be pressurized at the supply pressure. This will prevent the elements free from
air pockets while energized.(Note: 

Keep water flowing

while carrying out the procedures

outlined below.  Flowrate should be at 2-3 gallons per minute to ensure all 4 modules to
activate)   

GO TO APPROPRIATE SECTION FOR YOUR MODEL

NOTE: For the following sections the first unit is the right hand heating module and the second

unit is the right center, far left hand is the forth heating module.

IV COMMISSIONING YOUR HEATER

“T2T” MODELS
a) Switch on the power to the first unit. The power indicator light should illuminate. 
b) Switch on the power to the second unit, again the power indicator lights should illuminate.

Note: These lights should pulse On and Off at first and after about 20- 30 seconds
it should stay fully on.

c) Switch on the power to the third unit, again the power indicator lights should illuminate.

Note: This light should pulse On and Off at first and after about 20- 30 seconds.  It may not
stay fully on.

d) Use the OUTLET ball valve to gradually reduce the water flow until the power indicator light

on the third unit begins to pulsate. The water temperature should now be approximately
140 F.

e) The thermostat is now set and the water temperature will always be the same when the 

indicator light is pulsing.

f) Increasing water flow (above the flow rate at which the thermostatic control is no longer

effective) will reduce the water temperature.

8

Summary of Contents for EX230T2T

Page 1: ...OPERATE PROPERLY AND IT COULD CAUSE DEATH SERIOUS BODILY INJURY AND OR PROPERTY DAMAGE READ ALSO THE ENCLOSED WARRANTY CARD WARRANTY OF THIS WATER HEATER WILL DEPEND ON PROPER INSTALLATION AND OPERATION THE WARRANTY SHALL BE VOID IF THE DESIGN HAS BEEN ALTERED IN ANY WAY WHATSOEVER THE MANUFACTURER OF THIS HEATER WILL NOT BE LIABLE FOR ANY DAMAGES BECAUSE OF FAILURE TO COMPLY WITH THE INSTALLATION...

Page 2: ...08 240V CIRCUITS USING CORRECTLY RATED WIRES AND CIRCUIT BREAKERS WARNING IMPROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAN CAUSE DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE REFER TO THIS MANUAL FOR ASSISTANCE OR CONSULT THE LOCAL ELECTRIC UTILITY FOR FURTHER INFORMATION FAILURE TO GROUND THE SYSTEM MAY RESULT IN DEATH OR SERIOUS INJURY WARNING WARNING WATER HEATERS EQUIPPE...

Page 3: ...it weight is approximately 15 lbs Use an appropriate fastener for this weight For the unit to be mounted against hollow walls suggest using steel wall anchors with the correct grip range and 6 32 screw size minimum NOTE The heater should be installed below the level of all hot water outlets serviced by this heater NOTE PRESSURE AND TEMPERATURE RELIEF VALVE These units are not required by UL to hav...

Page 4: ...MINIMUM 8 CLEARANCE ABOVE UNIT 4 Figure 1A MOUNTING HOLES To 3 Independent circuit breakers serial LUG TERMINALS AT RELAYS ELECTRICAL HOOK UP 208 240 V L1 L2 C B 2 L1 L2 C B 3 L1 L2 C B 1 GROUND LUGS ...

Page 5: ... tape only No pipe dope NPT Elbow s Union Threaded type Teflon tape only No pipe dope NOTE When soldering pipe joints remove heater from the wall Serious damage can occur if any soldering is done while pipes are connected to the heater Take care to ensure that the pipes are correctly aligned with the inlet and outlet bosses in order to avoid excessive stress on the heater body molding Pipe support...

Page 6: ...ecting the heater Failure to do so could cause damage to the flow switch 3 Install isolating valves full flow ball valve type on both inlet and outlet pipes This allows unit to be isolated for maintenance purposes Fig 1B 4 When all plumbing is complete fully check the system for water leaks at all the plumbing connections If a leak is present take corrective action Fully open both inlet and outlet...

Page 7: ... holes provided in the flange on the backplate The live wires should be connected to the slots in the terminal block marked L1 and L2 The ground lead must be connected to the slot marked GND GROUND MUST BE BROUGHT TO THE GROUND AT THE CIRCUIT BREAKER PANEL DANGER FAILURE TO GROUND THE SYSTEM MAY RESULT IN DEATH OR SERIOUS INJURY Units rated of 240 V can operate at 208 V with reduced output The out...

Page 8: ...te to ensure all 4 modules to activate GO TO APPROPRIATE SECTION FOR YOUR MODEL NOTE For the following sections the first unit is the right hand heating module and the second unit is the right center far left hand is the forth heating module IV COMMISSIONING YOUR HEATER T2T MODELS a Switch on the power to the first unit The power indicator light should illuminate b Switch on the power to the secon...

Page 9: ...lsing the unit is modulating the power to achieve the temperature set by means of the temperature adjustment screw ALL HEATERS In order to obtain good control at single lever mixer type faucets single spout the cold water supply to the faucet should be restricted to give approximately the same flow rate of cold water to the faucet as the hot water coming from your Eemax heater The simplest method ...

Page 10: ...ement 5 ECO TRIPPED High Limit Thermostat TURN OFF THE THREE MAIN CIRCUIT BREAKERS Reset by pushing in red button on each heater module SYMPTOM B NO HEAT OR LOW TEMPERATURE WITH INDICATOR LIGHT ON 1 WATER FLOW TOO HIGH Reduce the water flow by using an outlet ball valve See page 9 for temperature rise at various flow rates 2 INCORRECT POWER SUPPLY Make sure that the unit is connected to the voltag...

Page 11: ...80 REPLACEMENT HEATER CORE ASSEMBLY EEMAX REPLACEMENT PARTS DIAGRAM CONTROL BOARDS 7 Wire EX 100G EEMAX INC 353 Christian Street Oxford CT 06478 Tel 203 267 7890 11 To 3 Independent circuit breakers serial 8 Wire EX 284 ECO High Limit Thermostat Push to Reset ...

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