ECS DVD32FP3 Installation And Owner'S Manual Download Page 9

23552-1-0607

Page 9

Figure 6 

T

he gas pipeline can be brought in through the right or left side of 

the appliance. Consult the current National Fuel Gas Code, ANSI 

Z223.1 CAN/CGA-B149 (.1 or .2) installation code.

Installing a New Main Gas Cock

Each appliance should have its own manual gas cock.
A manual main gas cock should be located in the vicinity of the 

unit. Where none exists, or where its size or location is not ad-

equate, contact your local authorized installer for installation or 

relocation.
Compounds used on threaded joints of gas piping shall be resistant 

to the action of liquefied petroleum gases. The gas lines must be 

checked for leaks by the installer. This should be done with a soap 

solution watching for bubbles on all exposed connections, and if 

unexposed, a pressure test should be made. 

Never use an exposed flame to check for leaks. Appliance must 

be disconnected from piping at inlet of control valve and pipe 

capped or plugged for pressure test. Never pressure test with 

appliance connected; control valve will sustain damage!
NOTE: 

The millivolt gas controls are equipped with a captured 

screw type pressure test point, therefore it is not necessary to provide 

a 1/8" test point up stream of the control.
On direct ignition valves, hex plugs may be replaced with hose fittings 

for pressure checks, then reinstalled before operating fireplace.
When using copper or flex connector use only approved fittings.

 

The appliance and it’s individual shut off valve must be disconnected 

from supply piping system during any pressure testing of that system 

at test pressures in excess of 1/2 psig (3.5kPa).
The appliance must be isolated from the gas supply piping system 

by closing its individual manual shut off valve during any pressure 

testing of the gas supply piping system at test pressures equal to or 

less than 1/2 psig (3.5kPa).

Attention! 

If one of the procedures results in pressures in excess 

of 1/2 psig (14" w.c.) (3.5 kPa) on the fireplace gas valve, it will 

result in a hazardous condition.

Checking Manifold Pressures

Both  Propane  and  Natural  gas  valves  have  a  built-in  pressure 

regulator in the gas valve. Natural gas models will have a manifold 

pressure of approximately 3.5" w.c. (.871kPa) at the valve outlet 

with the inlet pressure to the valve from a minimum of 4.5" w.c. 

(1.120kPa) for the purpose of input adjustment to a maximum of 

14.0" w.c. (3.484kPa). Propane gas models will have a manifold 

pressure approximately 10.0" w.c. (2.49kPa) at the valve outlet 

with the inlet pressure to the valve from a minimum of 10.8" w.c. 

(2.68kPa) for the purpose of input 

adjustment to a maximum of 14.0" 

w.c. (3.484kPa). 

Figure 7 

Gas Supply Pressure (inches w.c.)

Minimum

Normal

Maximum

Natural Gas

4.5"

7.0"

14.0"

LP (Propane)

10.8"

11.0"

14.0"

Manifold Pressure (inches w.c.)

Normal (HI)

Natural Gas

3.5"

LP (Propane)

10.0"

Note:

 Never use plastic pipe. Check to confirm whether your 

local codes allow copper tubing or galvanized.

Note: 

Since some municipalities have additional local codes, it is 

always best to consult your local authority and installation code.
The use of the following gas connectors is recommended:
—  ANS Z21.24 Appliance Connectors of Corrugated Metal Tubing 

and Fittings.

—  ANS  Z21.45 Assembled  Flexible Appliance  Connectors  of 

Other Than All-Metal Construction

The above connectors may be used if acceptable by the authority 

having jurisdiction. The state of Massachusetts requires that a flexible 

appliance connector cannot exceed three feet in length.

Recommended Gas Pipe Diameter

Pipe Length

Schedule 40 Pipe 

Inside Diameter

Tubing, Type L

Outside Diameter

Nat.

L.P.

Nat.

L.P.

0-10ft

0-3m

1/2"

12.7mm

3/8"

9.5mm

1/2"

12.7mm

3/8"

9.5mm

11-40ft

4-12m

1/2"

12.7mm

1/2"

12.7mm

5/8"

15.9mm

1/2"

12.7mm

41-100ft

13-30m

1/2"

12.7mm

1/2"

12.7mm

3/4"

19mm

1/2"

12.7mm

101-150ft

31-46m

3/4"

19mm

1/2"

12.7mm

7/8"

22.2mm

3/4"

1.9 mm

GAS SUPPLY

Summary of Contents for DVD32FP3

Page 1: ...the type of gas indicated on the rating plate This appliance is not convertible for use with other gases unless a certi ed kit is used The Tahoe Direct Vent Zero Clearance Gas Fireplace Heater GAS FIR...

Page 2: ...DVVK 4F Flex Vent 30 Vertical Termination 31 32 Log Placement 33 34 Operating Instructions 35 36 Wiring Diagram Standing Pilot 37 Lighting Instructions Standing Pilot 38 Troubleshooting Standing Pilot...

Page 3: ...damagedin any way it should be replaced only with a complete glass frame assembly from Empire See parts list on Page 45 for ordering DONOTusethis replaceifanyparthasbeenunder water Immediatelycallaqua...

Page 4: ...odorant in escaped gas can adsorb or absorb onto or into walls masonry and other materials and fabrics in a room That will take some of the odorant out of the gas reducing its odor intensity LP Gas ma...

Page 5: ...hall comply with NFPA 720 and be ANSI UL 2034 listed and IAS certi ed 3 SIGNAGE Ametalorplasticidenti cationplateshallbe permanently mounted to the exterior of the building at a minimum height of eigh...

Page 6: ...local codes with the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code or CSA B149 1 in Canada Available from the American National Standards Institute Inc 11 West...

Page 7: ...p vent kit HORZ 4 to 6 114 3mm to 152mm wall thickness DVVK 4T Top vent kit horz 8 to 12 203mm to 305mm wall thickness DVVK 4R Rear vent kit horz 5 to 7 127mm to 178mm wall thickness DVVK 4V Vertical...

Page 8: ...d the front edge of the appliance Figure 2 Combustible Material No greeting cards stockings or ornamentation of any type should be placed on or attached to the replace The ow of heat can ignite combus...

Page 9: ...ss than 1 2 psig 3 5kPa Attention If one of the procedures results in pressures in excess of 1 2 psig 14 w c 3 5 kPa on the replace gas valve it will result in a hazardous condition Checking Manifold...

Page 10: ...ver plate located on the back of the replace These will be used to close the top ue and inlet openings 3 Insert the insulation retainer bracket and insulation into the top ue pipe before reinstalling...

Page 11: ...wall strip and then screw into pre drilled holes on replace side Measure from face of replace to face of drywall strip to determine nal depth Figure 8 Vent Pipe Clearance Note Maintain one inch 1 of c...

Page 12: ...se joints are not required to be sealed Only non combustible material using 300 F minimum adhesive if needed can be applied as facing to the replace surround Flush Mount Mantel Installation Figure 10...

Page 13: ...A at hard combustible burnable surface 2 A raised wooden platform 3 Four 4 corner supports Example Four 4 concrete masonry blocks These supports must be positioned so they contact all four 4 perimeter...

Page 14: ...10 1 2 229mm to 267mm n a VENT CAP A PIPE LENGTH WALL FIRESTOP THIMBLE A B Models 6 5 1 8 to 6 1 2 130mm to 165mm DVD 32 36 42 48 9 8 1 8 to 9 1 2 206mm to 241mm DVD 32 36 42 12 11 1 8 to 12 1 2 283mm...

Page 15: ...stalled in the horizontal run the length of the horizontal run MUSTbe reduced by 18 45cm This does not apply if the 45 degree elbows are installed on the vertical part of the vent system Reduce 3 for...

Page 16: ...to 7 178mm below grade level The 7 178mm is measured from the center of the horizontal vent pipe as it penetrates through the wall Ensure the sidewall venting clearances are observed If venting system...

Page 17: ...ation See Figure 23 When locating the hole it must be noted that the bottom of the cap must be 12 305mm above the ground level and top of the cap must be no less than 18 457mm below a combustible proj...

Page 18: ...23552 1 0607 Page 18 Figure 26 Figure 27 Figure 28 24 24 MINIMUM CLEARANCE TO COMBUSTIBLES EXAMPLES TOP VENT RUN...

Page 19: ...3 for every 90 elbow Example According to the chart the maximum horizontal vent length is 20 and if two 45 degree elbows are required in the horizontal vent it must be reduced to 17 The maximum numbe...

Page 20: ...0607 Page 20 Figure 30 Figure 31 Figure 32 Figure 33 Model Maximum Pipe Length H1 DVD32 24 DVD36 24 DVD42 18 DVD48 N A Model Maximum Pipe Length H1 DVD32 24 DVD36 24 DVD42 24 DVD48 6 EXAMPLES REAR VE...

Page 21: ...that minimizes the number of offsets and horizontal vent length Since it is very important that the venting system maintain its balance between the combustion air intake and the ue gas exhaust certain...

Page 22: ...ter line of the regulator I clearance to service regulator vent outlet 6 feet 1 8m minimum J clearance to non mechanical air supply inlet to building or the combustion air inlet to any other appliance...

Page 23: ...at each succeeding vent component is securely tted and locked into the preceding component in the vent system Figure 36 WALL THIMBLE MAXIMUM OF THREE 90 ELBOWS MAXIMUM OF TWO 90 ELBOWS Special Venting...

Page 24: ...s of the 10 inch x 10 inch hole previously cut Secure with nails or screws The heat shields of the restops MUST BE placed towards the top of the hole Continue the vent run through the restops See Figu...

Page 25: ...23552 1 0607 Page 25 Figure 39 Figure 41 See Horizontal Termination Page 26 and Vertical Termination Pages 31 32 Figure 40 FRAMING AND FINISHING continued...

Page 26: ...l the vinyl siding standoff SD 950 Vinyl siding standoff SD 950 will be installed between the vent terminationandtheexteriorwall SeeFigure42 Thishorizontalvent terminationboltsontothe atportionofthevi...

Page 27: ...etermine whether or not the extension thimble is to be used If the combustible wall depth is over 5 3 8 137mm then the extension thimble should be used Figure 1 3 Installthewallthimbleassemblythrought...

Page 28: ...1 1 2 screws Ensure upward slope 11 From inside Attach the inlet tube to the collar on the back of the replace or the rigid venting system using 3 self tapping screws 12 Seal the 4 102mm diameter ue o...

Page 29: ...high temperature sealant to the opposite end of the tube on the inside of the tube The end with the gasket will attach to the back of the unit Continue with Step 13 Connecting to Rigid Vent System If...

Page 30: ...e fireplace flue with a minimum of two screws provided See Figure C 11 Attach the Outer Vent pipe to the 7 dia Collar on the fireplace with a large band clamp provided Sealant may also be used on the...

Page 31: ...ks and in extreme cases holes These components should immediately be replaced 2 Remove the cap and shine a ashlight down the vent Remove any bird nests or other foreign material 3 Check for evidence o...

Page 32: ...ventadaptoron replaceineither the vertical or horizontal position replace horizontal and vertical pipe lengths elbows and horizontal or vertical termination kit Allventsystemcomponentslockintoplacebys...

Page 33: ...n burner pan ATTENTION Do not place decorative rock on logs or burner The decorative rock should only be placed on the replace oor EMBER MATERIAL PLACEMENT ON BURNER 10 After all logs are positioned p...

Page 34: ...ove glass frame spring assembly 5 Place front logs 1 2 and 3 between grates and main burner Align notches on front logs with locator tabs in base 6 Place middle log 4 between front and rear loop of bu...

Page 35: ...erate an additional one 1 to two 2 minutes before you turn the gas control knob from the PILOT position to the ON position This time period allows the millivolts electrical current to build up to a su...

Page 36: ...in the remote and immediate heat is desired turn the REMOTE OFF ON switch from the REMOTE position to the ON position Electric 120 volt Operated Remote Control FREC Connectthegreenandred strippedandb...

Page 37: ...23552 1 0607 Page 37 Figure 57 OPTIONAL THERMOSTAT OPTIONAL WALL SWITCH STANDING PILOT WIRING DIAGRAM...

Page 38: ...TO FIREPLACE FOR YOUR SAFETY READ BEFORE LIGHTING WARNING If you do not follow these instructions exactly a re or explosion may result causing property damage personal injury or loss of life A This a...

Page 39: ...ame Be sure the wire connections from the thermopile at the gas valve terminals are tight and the thermopile is fully inserted into the pilot bracket Check the thermopile with a millivolt meter Take t...

Page 40: ...nsuccessful ignition trials 3 Flashes Main burner ame failed 4 times during a single heating cycle 4 Flashes Interrupt power for 5 seconds to reset control Steady Flash Flame detected out of sequence...

Page 41: ...Use only the wall switch or remote control switch to turn the gascontrolon off Anyattemptedrepairsoradjustmentsshould beperformedbyaquali edservicetechnician Applyingforce or attempted repair may res...

Page 42: ...onnector for shorts Replace spark electrode assembly c Refer to installation instructions troubleshooting guide for issues such as venting Repair as required The conversion shall be carried out in acc...

Page 43: ...onto burner assembly 18 Loosen screw and attach a manometer or pressure gauge to the outlet pressure tap of the control valve 19 Turn on the gas supply Turn on the electrical supply to the appliance C...

Page 44: ...other airborne particles to cling to the glass surface Also initial paint curing may deposit a slight lm on the glass It is therefore recommended that the glass be cleaned two or three times with a n...

Page 45: ...27 N A N A R 7599 R 7599 FRONT Y LOG 28 R 7580 R 7537 R 7695 R 7695 BURNER TUBE 29 17235 17235 21260 21260 LOG LOCATOR BRACKET 30 17185 17158 17208 17208 BURNER BASE PLATE ASSEMBLY 31 R 7624 R 7624 R...

Page 46: ...3 42 30 33 34 35 41a 31 36 37a 38 52 40a 52 22 23 24 26 27 22 25 26 29 28 14 13 13 13 13 8 9 10 11 12 16 19 20 21 17 18 DIRECT IGNITION BURNER ASSEMBLY MILLIVOLT BURNER ASSEMBLY 5 PIECE LOG ASSEMBLY 4...

Page 47: ...speed blower assembly is completed Wiring The appliance when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code A...

Page 48: ...10 VOLT AC JUNCTION BOX WHITE SPEED CONTROL FAN SWITCH GROUND BLACK FAN 1 FBB4 BLOWER ASSEMBLY COMPLETE 2 R7649 FAN CONTROL 3 R4192 SPEED CONTROL KNOB 4 R4186 SPEED CONTROL FBB4 OPTIONAL VARIABLE SPEE...

Page 49: ...ed with full brick pattern at the bottom Move side panels rearward until the back edge meets the rear brick panel Slide side brick panels down so they rest on rebox bottom and brick joints match up wi...

Page 50: ...HERRINGBONE DVP1SH DVD32 DVP2SH DVD36 DVP3SH DVD42 DVP4SH DVD48 Simulated Brick Panels The simulated brick panels were designed to enhance the appearance of your replace imitating the look of authent...

Page 51: ...ne the Part Number not the Index Number and the Description of each part from the following appropriate illustration and list Be sure to give all this information Fireplace Number Part Description Fir...

Page 52: ...2 1 0607 Page 52 SERVICE NOTES Empire Comfort Systems Inc 918 Freeburg Ave Belleville IL 62220 PH 618 233 7420 or 800 851 3153 FAX 618 233 7097 or 800 443 8648 info empirecomfort com www empirecomfort...

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