EcoSpeed Electric Mountain Drive Installation And Assembly Instructions Download Page 7

 

Most kits will have an adjustable strap system 

that attaches the front of the EMtnD to the 

frame. The  primary motor plate has cutouts to 

accommodate the head of the clamp, allowing 

it to be out of the way and streamlined.  
 

Tighten the clamp until there is significant 

tension holding the motor to the down tube. 

As you do this, feed the emerging clamp tail 

into the supplied piece of shrink wrap, this will 

prevent any exposed edges. When clamp is 

tight, shrink this with a heat gun, blow-dryer, 

pen torch, or lighter. If using flame, be sure 

not to burn the bike or yourself! (Photo 5) 

 

If  you have a machined clamp for your appli-

cation, there will be 2 M5 bolts holding it to 

the motor frame, and 1 M6 bolt holding the 
halves together above the bike’s boom. 

 

Once both halves are installed, tighten the M5 

bolts and nuts holding the clamps the EMtnD 

unit.  Next, tighten the M6 bolt and nut. If you 

have a torque wrench, tighten them to 90 inch-

lbs (10 N-m). Otherwise tighten firmly but not 

so much as to close the gap between the clamp 

top more than a couple of mm. 

 

Step 6: Finish attaching the EMtnD unit. 

 

Make sure all clamp bolts or strap is tight.  

 

Tighten both bottom bracket nuts. 

 
Tighten the bottom bracket in all the way be-

fore screwing the adjust cup in, leaving just 

enough threads for the lock ring.  Use your pin 

spanners, and when the cup is in all the way, 

hold it in place and tighten the lock ring up 

against the collar.  

 

It may take some time to get the hang of using 

the spanner with the EcoSpeed tool, just take 

your time and it will come. Do not lose the spe-

cial tool, as you will need it to change bottom 

brackets, or remove the motor in case you 
change trikes, etc.(Photo 6) 

 

 

 

(4D) EMtnD Hanging from Collar on 

Bottom Bracket, Using Proprietary 

Tool. 

(6) Adjust Cup and Lock-ring Install 

(5) Clamps Installed  On Frame 

Summary of Contents for Electric Mountain Drive

Page 1: ...Electric Mountain Drive Installation and Assembly Instructions Type 2A copyright 2010 EcoSpeed LLC http www ecospeed com docs emtnd2a_assy Revision 0 p n 7 16 2A...

Page 2: ...in Drive Components Drive Unit connectors may differ depending on motor Freewheeling Crankset triple shown Motor Chain Ad just Plate Frame Collar Return Side Idler Mounting Holes Motor Gearbox Unit Ph...

Page 3: ...Electric Mountain Drive Components Phase Leads Throttle Lead Hall Sense Leads Power Lead EcoSpeed s Digital Motor Controller Return Chain Idler Wax Lube Throttle Motor Chain Adjust Cup Lock Ring Adjus...

Page 4: ...ll just refer to them all as bikes unless we are pointing out something that applies only to trikes In this first version of the EMtnD2 man ual most photos show the EMtnD1 on an upright bike The insta...

Page 5: ...ove using a socket or hex wrench Once the bolts are out use your crank puller tool to pull the cranks off of the bottom bracket axle photo 2 Step 3 Remove bottom bracket The EMtnD is designed to work...

Page 6: ...turning clockwise and turn counterclockwise to engage the threads Screw in the right side nut until the EMtnD collar is pressed against the bike frame but do not tighten Photo 4B Screw in the left si...

Page 7: ...nd nuts holding the clamps the EMtnD unit Next tighten the M6 bolt and nut If you have a torque wrench tighten them to 90 inch lbs 10 N m Otherwise tighten firmly but not so much as to close the gap b...

Page 8: ...ch position will work best during installation put it in the for ward position to start with and then change it if there are problems Step 8 Install the motor chain and align the gearbox sprocket to t...

Page 9: ...e grip and shifter and install the thumb throttle between shifter and brake as shown in photo 9A You may need to move the right brake lever to the left to make room for the throttle The throt tle slid...

Page 10: ...system Step 10 Connect all cables Connect the following cables 1 Throttle Black 4 circuit JST connector on throttle plugs into matching connector on throttle Be careful when plugging in to avoid bendi...

Page 11: ...With the rear wheel suspended off of the ground turn on the battery pack switch and press the throttle to test the system Run the bike through all of the gears to make sure the derailleur is properly...

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