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Page 18

OMNI by EconoHeat

Troubleshooting 

 

Most Likely 

Less Likely 

Least Likely 

 

   Symptom 

 

 

    Cause   

 

     Remedy 

1. Heater shuts 

o

 

 

 Manual reset 

 

 

 Requiring manual restart by reset button on. 

2. Loss 

o

 prime overnight 

 Vacuum air leak i

n

uel line 

                  

 Check all  uel connections. Tight

e

n

ittings. 

    W

o n 

t hold vacuum   

 Plugged pump screen 

 

 Check pump screen, may need cleaning-to access, remove pump cover 

    IS TANK EM

P  

   

 Plugged

  

e

r or tank oil empty    

 Clean  ilter. Using vent port, reprime pump 

(

Figures 6 & 7). 

3. Fails to start. 

 

 Vacuum Leak 

 

 

 Open bleeder port i  air present. Check and tighten  ittings. 

 

 

 

 Inadequate Fuel Supply 

 

 Clean  ilter. Check all  uel connections. Tighten  ittings. 

 

 

 

 No Pressure 

 

 

 

 Check, may need cleaning—to access, remove pump cover. 

 

 

 

 

 

 

 

 

 Using vent port, reprime pump 

(

Figures 6 & 7). 

 

 

 

 No Pre-heat   

 

 

 

 Be sure all wiring to pre-heater is tight-no loose connections. 

 

 

 

 

 

 

 

 

 

 B

irerod 

–

 replace; continuity at terminals.  

 

 

 

 Auto start circuit not unctioning               

 

 Check circuit control board and replace i  necessary 

(

all  actory). 

 

 

 

 

 

 

 

 

 Check continuity at terminals 

o

  irerod limit snap switch. 

 

 

 

 

 

 

 

    Replace i  needed.   

 

 

 

 

 

 

 No Arc 

 

 

 

 

 Check springs to electrode rod 

a   

ustment 

(

under tr

a

n

ormer) 

 

 

 

 

 

 

 

    make sure they make good contact. Open burner door and make 

 

 

 

 

 

 

 

  sure electrode tips ar

e

n

t touchi

n

lame cone or one another. R

e

a   

ust. 

 

4. Hard starting diminished 

 Partially plugged

 

e

r. 

 

 Clean  ilter. Using vent bleeder port on pump, re-prime pump  

    

(

See Figure 6 & 7) lame.  

 

 

 

 Out 

o

  uel 

 

 

 R

e

ill Storage. 

 

 

 

 No oil to burner 

 

 

 Check pump screen 

–

 remove pump cover; clean i  needed.  

 

 

 

 

 

 

                   

Using vent bleeder port, re-prime pump. 

(

Figures 6 & 7) 

 

 

 

 Inadequate combustion air  rom burner 

 

 Remove nozzle and check  or  oreign 

 

ects. 

(

Figures 9 & 

 

 

 

   

 

 

 

 

 Aluminum Block Pre-heater inside burner may not build 

 

 

 

   

 

 

 

   up carbon. I  carbon is present, thermocouple heat sensor wire could  

have open circuit. Heat control board may have blown circuit and circuit  
board  use.

 

Inspect both and replace either i  needed 

(

Figure 

). 

Back dr

a

t in combustion chamber may be present. Check dr

a

t

 

lue 

pipe & over  ire at vision port. 

 

 

 

 Air band open t

o o

ar  

 

 Close air band—while viewing  lame; open air band slowly until 

 

 

 

 

 

 

 

   combustion chamber is clear, not orange. 

5. Heater cycles  requently, 

 Heater over  iring, Inadequate   

 Investigate and locate reason  or over  iring. Check and clean end cone 

 

without thermostat                         combustion air rom burner                               turbulator i  needed. 

    temperature setting being 

 

 

 

 

    

    achieved in area to be 

 Temperature setting wrong 

 

 Check temperature setting and 

a   

ust as necessary. 

    heated.   

 

    On high limit  an 

 a

ety switch   

 

 

 

 

 

 High limit 

 a

ety switch bad 

 

 

 Replace high limit  an 

 a

ety switch.  

6. Heater rumbles and   

Pump setting wrong   

 

 Clean ash buildup in combustion chamber, exchange and vent  lue pipe. 

    excessive heat blow back 

 

 

 

 

     

     rom  lame vision port. 

 

 

 

 

 Dra t incorrect. I  proper dra t 

 a

n

 Set dr

a

t. Clean out combustion chamber and exchangers 

 

 

 

    be achieved, consider any exhaust 

   

o

 ash. Check dr

a

t-reset i  needed. 

 

 

 

     ans in building i  added since initial install. 

    

 

 

     

 

7. Heater establishes  lame  

 Photo eye cant

e e

lame. 

 

 Clean photo eye which is clouded by back dr

a

t smoke. 

    but locks out or shuts 

o

 Due to back dr

a

t. Flame end 

 

 Swing open burner door and clean ash buil

 

rom lame 

    Need to reset primary. 

    cone may have ash.  

    

    end cone. 

(

See Figure 5 & 8). 

 

 

 

 

 Bad or uncontroll

e

lame due to 

                                         nozzle erosion 

  

 

 Replace nozzle

 

8. Proper dr

a

t setting    

 Negative dr

a

t in building 

 

 May need to install power vent/dr

a

t inducer

s in stack. 

    cannot be achieved      

    or exhaust  ans present. 

    

   

(

See Figur

e

or wiring). 

 

 

 

 Excessive ash buildup/Heater 

 

 Clean ash and soot  rom combustion chamber and heat  

 

 

 

 

 

 

 

    exchangers. 

9. Poor or reduced heat 

 Flame too small 

 

 

 Nozzle or preheater block may be plugged with carbon debris. 

    production. 

 

 Entir

e

uel supply may be plugged. 

 Clean  ilter both, oil strainer and check oil pump screen. 

 

 

 

 

 

Excessive ash buildup exchangers 

 

 Clean ash  rom combustion chamber and exchangers.

 

 

 

 

 

 

Through vision port, check  lame 

  

 

 

 

    to see i   lame is smaller than usual  
    or too large and uncontrolled. 

    

 

Summary of Contents for OMNI OWH-75

Page 1: ...nd service instructions OWH 75 120v Manual EconoHeat 5714 E First Avenue Spokane Valley WA 99212 800 255 1363 www econoheat com Rev 01 2017 240 V Omni Heat NZ P O Box 112 Cromwell 9342 32 Ree Crescent...

Page 2: ...tallation Procedures Page 6 Stack Installation Page 7 Oil Supply Tubing Page 7 Wiring Page 8 Oil Burner Page 9 Oil Burner Technology Page 10 Initial Start Procedure Page 12 Maintenance Schedule Page 1...

Page 3: ...ation and service of OMNI Waste oil ired heaters The following instructions should be carefully followed for obtaining the best possible installation operation and service conditions Speciications are...

Page 4: ...aintenance Requirements Identical to any gas or oil furnace without adequate draft over the ire the combustion gases cannot escape the furnaces The lame will lengthen resulting in an overheated combus...

Page 5: ...without notice in materials speciications and models or to discontinue models 2 These appliances are designed for commercial or industrial use only Installation and use of this waste oil burning appli...

Page 6: ...Page 6 OMNI by EconoHeat Installation Procedures Figure 1 Installation Diagram...

Page 7: ...ieved Oil Supply Tubing 1 Use ONLY 1 2 or 3 4 nominal ID copper tubing with lare ittings only on the fuel suction from the tank to the heater Do NOT use ferrule ittings or Telon tape on any pipe it ti...

Page 8: ...cuit 20 amp protection using 12 gauge wire Connect power line to black wire and all whites NEUTRAL or COMMON together IMPORTANT Connect ground wire to ground mounting point in main junction box green...

Page 9: ...990 and the requirements of the inspection authorities having jurisdiction WARNING Igniter Transformer Air Band combustion air supply adjustment Power Indicator Run Indicator Figure 3 Oil Burner Back...

Page 10: ...Motor Compressor Flame Cone Nozzle Electrodes Figure 5 Oil Burner Front View Figure 6 Oil Pump Diagram Oil Inlet Oil Outlet Mounting Flange 3 or 4 bolt universal pattern Vanes Carbon Plate Remove Cov...

Page 11: ...ss electrode to electrode igniting the ine oil mist as it sprays out of the nozzle Once ignited the lame is forced into a swirl caused by the burners blower and specially designed lame cone providing...

Page 12: ...e electrodes when door is closed Pre Heater Control Circuit Board igure 9 Precisely controls temperature of the Oil Pre Heater Block and controls safety feature of not allowing burner to energize unti...

Page 13: ...tat terminals on the Oil Primary Control igure 3 Once the burner is running temporarily jump the F terminals on the Oil Primary not before burner tries to run or operate This will allow the burner to...

Page 14: ...embly requires the removal of the access panel allowing simple entry to the combustion chamber and heat exchanger s to vacuum out the accumulated ash soot hepa ilter recommended igure 10 below Check S...

Page 15: ...TO ENDCONE BURNER TUBE Tip of nozzle must be ahead of inside radius of end cone If nozzle is behind inside radius of end cone coking will occur and end cone can become clogged igure 8 below IMPORTANT...

Page 16: ...odes Nozzle Thermocouple Figure 11 Pre Heater Block Detail Removed From Burner for Clarity Figure 10 Electrode Adjustment Detail When cleaning inspect all three pieces thoroughly When disassembling an...

Page 17: ...I by EconoHeat Figure 13 Oil Filter Pancake Style Filter Remove 4 bolts for access to strainer ilter CAUTION must be careful not to destroy the inner gasket during removal of the housing Figure 12 Pum...

Page 18: ...and replace either i needed Figure 1 Back dra t in combustion chamber may be present Check dra t lue pipe over ire at vision port Air band open too ar Close air band while viewing lame open air band...

Page 19: ...ials and workmanship for the durations speciied below which duration begins on the date of delivery to the customer Customer is responsible for maintaining proof of date of delivery If return is deeme...

Page 20: ...g cost unless prior authorization in writing has been obtained NOTE Combustion Chamber Warranty is speciic to material and workmanship Workmanship means EconoHeat warranties the welds are good and wil...

Page 21: ...out tear off and return to manufacturer within sixty 60 days of purchase or warranty will not be valid Please print or type Date of Purchase Serial Model Customer Company Name Address City State Zip C...

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