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420010310300

MULTICALOR 500.1-600.1 PR/PR

Index

1 - Technical data

- Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.18
- Working fields . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.18
- Overal dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.18

2 - Installation

- Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.19

- Gas connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.19

3 -

Gas starter and regulations

- Working of the burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.19

- Adjusting combustion process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.19

Control box up-cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.20

Adjusting air/gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.20,21

- Adjusting combustion head/pressure switch . . . . . . . . . . . . . . . . . . . . . . . . .p.22

- Detector current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.22

- Removing firing head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.22

4 -

Light oil starter and regulations

Light oil feeding

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.23

- Priming and adjustment of oil pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.23,24

Working of the burner

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.25

Regulations

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.25

Hydraulic system

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.25

- Position of ignition electrodes and cleaning . . . . . . . . . . . . . . . . . . . . . . . . .p.26

- Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.26

- Table nozzles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.27,28,29

5 -

Maintenance

- Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.30

Summary of Contents for Multicalor 500.1

Page 1: ...420010310300 10 06 2010 Multicalor 500 1 Multicalor 600 1 PR PR BRUCIATORI MISTI GAS GASOLIO GAS LIGHT OIL DUAL BURNERS BRULEURS MIXTE GAZ FUEL QUEMADORES MIXTOS GAS GASOLEO IT EN FR ES RU...

Page 2: ...stione p 4 Funzionamento apparecchiatura di controllo p 5 Regolazioni aria gas p 5 6 Regolazioni testa pressostati p 6 7 Controllo sistema di rivelazione fiamma p 7 Smontaggio testa p 7 4 Avviamento e...

Page 3: ...a termica max kcal h 4 310 000 5 000 000 kW 5000 5800 Potenza termica min kcal h 1 034 500 1 290 000 kW 1200 1500 Pressione di alimentazione Gas Naturale mbar 35 700 50 700 Pressione di alimentazione...

Page 4: ...n posizione di chiusura 4 420010310300 MULTICALOR 500 1 600 1 PR PR IT REGOLAZIONE DELLA COMBUSTIONE METANO ATTENZIONE per ottenere una corretta regolazione della combustione e della portata termica o...

Page 5: ...t1 t2 t4 t3 Consenso min max potenza CALCOLO PORTATA BRUCIATORE Per calcolare la portata in kW del bruciatore procedere nel modo seguente Controllare al contatore la portata in litri del gas e il temp...

Page 6: ...agire come segue Per regolare la portata massimo del gas agire sull elettrovalvola di regolazione fino a ottenere il valore corretto per la cal daia REGOLAZIONE DELLA PORTATA MASSIMA DELL ARIA Svitare...

Page 7: ...del bruciatore togliere l ostruzione al condotto di aspirazione aria e rimontare il coperchio C ripristinare il funzionamento del bruciatore agendo sul pulsante di sblocco dell apparecchia tura N B L...

Page 8: ...tro Riempire le tubazioni di combusti bile per facilitare l innesco della pompa Avviare il bruciatore e verificare la pressione di alimentazione della pompa Se l innesco della pompa non dovesse avveni...

Page 9: ...00 0 600 800 TA5 TA4 TA3 TA2 0 900 1500 1100 1300 100 300 500 700 Generalit Montaggio a flangia Attacchi cilindrici in accordo con ISO 228 1 Entrata e ritorno G 1 2 Uscita all ugello G 1 2 Attacco man...

Page 10: ...econdi Per avere una combustione ottimale occorrer regolare la portata dell aria in ALTA e BASSA fiamma seguendo le istruzioni fornite pi avanti Durante tale fase si potr passare manualmente dalla pos...

Page 11: ...nzionamento a gas 3 funzionamento automatico F lampada di blocco G centralina modulante RWF 40 opzionale E A C D SAL SA s r HLBT HLoil HLgas SAMA R V R 0 STOP 1 UP 2 LOW 3 AUTO 0 1 RWF 40 0 OFF 1 ON 3...

Page 12: ...UGELLI FLUIDICS 25 50 70 90 20 15 10 5 Bar Return pressure 20 40 60 80 100 Output Spray angle Supply 25 Bar 60 kg h 60 kg h IT 420010310300 MULTICALOR 500 1 600 1 PR PR 12...

Page 13: ...0 290 280 265 248 225 195 175 155 175 A 25 35 36 37 41 42 44 45 47 50 52 58 62 65 70 78 88 95 110 120 140 170 175 B 25 395 390 385 382 380 378 370 360 350 348 330 325 315 300 280 275 260 240 225 200 1...

Page 14: ...500 480 460 440 420 400 375 360 340 350 A 25 68 69 70 75 80 85 90 98 105 112 120 130 145 160 170 190 210 240 270 300 350 350 B 25 700 700 690 680 670 660 650 630 610 590 580 550 520 500 480 465 450 43...

Page 15: ...00 680 655 625 600 580 560 520 480 440 475 A 25 98 102 108 112 116 120 130 140 150 160 170 180 195 225 250 275 300 350 400 475 475 B 25 910 905 900 880 860 840 820 800 780 750 730 710 690 670 650 620...

Page 16: ...RMINE DEL CICLO VA IN BLOCCO Controllare la pressione dell aria e la ventola Controllare il pressostato aria Apparecchiatura di controllo difettosa Trasformatore difettoso Verificare il cavo di accens...

Page 17: ...combustion process p 19 Control box up cycle p 20 Adjusting air gas p 20 21 Adjusting combustion head pressure switch p 22 Detector current p 22 Removing firing head p 22 4 Light oil starter and regul...

Page 18: ...I L M N O Multicalor 500 1 1200 590 610 375 575 1000 320 565 400 330 330 M16 195 250 Multicalor 600 1 1200 590 610 375 575 1000 320 565 400 330 330 M16 195 250 MODEL Multicalor 500 1 Multicalor 600 1...

Page 19: ...of air dam per and butterfly valve During the burner off periods the air damper closes up fully ADJUSTING THE COMBUSTION PROCESS IMPORTANT to obtain the right adjustment of the combustion and thermal...

Page 20: ...ssure throu gh the air pressure switch At the end of prepurging the ignition transformer cuts in and generates a spark between the electrodes At the same time the two gas valves open Vs safety valve a...

Page 21: ...JUSTING THE MAXIMUM CAPACITY OF THE GAS Position the selector situated on the control panel on position 1 and proceed as follows Adjusting the maximum gas flow rate see figure on solenoid valve adjust...

Page 22: ...nected to pressure port E until reaching a pressure drop of 1 mbar 10 mm of W G Slowly increase the adjustment value of the air pressure switch until to have the bur ner lockout Remove the obstruction...

Page 23: ...Before starting the burner bleed the air in the pump through the gauge port Fill the piping with light oil to facilitate the pump priming Start the burner and check the pump feeding pressure In case...

Page 24: ...ALLAZIONE BITUBO Ritorno Aspirazione Inlet end return G 1 2 To nozzle G 1 2 Pressure gauge port G 1 4 Vacuum gauge port G 1 4 40 20 30 35 10 15 25 5 1000 1200 1400 200 400 0 600 800 TA5 TA4 TA3 TA2 0...

Page 25: ...h a case the manual rearming of the burner shall not take place before 30 seconds have elapsed from the burner s safety shutdown In order to obtain an optimal combustion it is necessary adju st the LO...

Page 26: ...tration A wrong position could cause ignition troubles DESCRIPTION OF CONTROL PANEL A reset key B operating lamps orange light oil green gas C selector OUT loking of devoices for operating at intermed...

Page 27: ...27 420010310300 MULTICALOR 500 1 600 1 PR PR EN FLUIDICS NOZZLE 25 50 70 90 20 15 10 5 Bar Return pressure 20 40 60 80 100 Output Spray angle Supply 25 Bar 60 kg h 60 kg h...

Page 28: ...15 300 290 280 265 248 225 195 175 155 175 A 25 35 36 37 41 42 44 45 47 50 52 58 62 65 70 78 88 95 110 120 140 170 175 B 25 395 390 385 382 380 378 370 360 350 348 330 325 315 300 280 275 260 240 225...

Page 29: ...530 500 480 460 440 420 400 375 360 340 350 A 25 68 69 70 75 80 85 90 98 105 112 120 130 145 160 170 190 210 240 270 300 350 350 B 25 700 700 690 680 670 660 650 630 610 590 580 550 520 500 480 465 4...

Page 30: ...720 700 680 655 625 600 580 560 520 480 440 475 A 25 98 102 108 112 116 120 130 140 150 160 170 180 195 225 250 275 300 350 400 475 475 B 25 910 905 900 880 860 840 820 800 780 750 730 710 690 670 650...

Page 31: ...tion 0 Fuses are blown out The control box is faulty THE BURNER RUNS THE PREPURGING AND SWITCHES TO LOCKOUT AT THE END OF CYCLE Check the fan and the air pressure Check the air pressure switch Control...

Page 32: ...34 Cycle de fonctionnement de coffret de securite p 35 Reglage air gaz p 35 36 Reglage tete de combustion pressostat p 37 Controle systeme detection de flamme p 37 Removing firing head p 37 4 D marreu...

Page 33: ...D1 E F G H I L M N O Multicalor 500 1 1200 590 610 375 575 1000 320 565 400 330 330 M16 195 250 Multicalor 600 1 1200 590 610 375 575 1000 320 565 400 330 330 M16 195 250 MODELE Multicalor 500 1 Multi...

Page 34: ...connexion lectrique ainsi que le cycle de d marrage sont illustr s s par ment Pour connecter l appareillage au br leur suivre le sch ma Veiller soigneusement la connexion du neutre et la phase jamais...

Page 35: ...de l air de ventilation afin que le fonctionnement soit correct A la fin du pre balayage le transforma teur d allumage s enclenche par une tincelle entre les l ctrodes suivi par les les vannes gaz sou...

Page 36: ...il suit Pour regler le d bit maximale du gaz agir sur l lectrovanne de reglage jusqu obtenir le d bit correct pour la chaudi re REGLAGE DU D BIT MAXIMALE DE L AIR Desserrer la vis de fixation de la ti...

Page 37: ...tenir une chute de pression de 1 mbar 10 mm C E Augmenter progressivement la valeur de la r gulation du pressostat jusqu obtenir l arr t en s curit du br leur Enlever l obstruction du conduit visser l...

Page 38: ...la tuyauterie de fuel pour faciliter l amor age de la pompe D marrer le br leur et verifier la pression d alimentation de la pompe S il d t se passer que l amor age de la pompe ne se verifie pas penda...

Page 39: ...Aspiration INSTALLATION MONOTUBE Aspiration G 1 2 Sortie pression G 1 2 Prise de pression G 1 4 Prise vacuom tre G 1 4 40 20 30 35 10 15 25 5 1000 1200 1400 200 400 0 600 800 TA5 TA4 TA3 TA2 0 900 150...

Page 40: ...port e de l air en 1re et 2me ALLURE suivant les instructions donn es plus apr s Pendant cette phase on pourra passer manuellement de la position de Grande Allure celle de Petite Allure et viceversa...

Page 41: ...3 fonctionnement automatique F lampe de d blocage G standard modulant RWF 40 optional E A C D SAL SA s r HLBT HLoil HLgas SAMA R V R 0 STOP 1 UP 2 LOW 3 AUTO 0 1 RWF 40 0 OFF 1 ON 3 AUTO 2 GAS 1 OIL...

Page 42: ...42 420010310300 MULTICALOR 500 1 600 1 PR PR FR GICLEUR FLUIDICS 25 50 70 90 20 15 10 5 Bar Return pressure 20 40 60 80 100 Output Spray angle Supply 25 Bar 60 kg h 60 kg h...

Page 43: ...5 315 300 290 280 265 248 225 195 175 155 175 A 25 35 36 37 41 42 44 45 47 50 52 58 62 65 70 78 88 95 110 120 140 170 175 B 25 395 390 385 382 380 378 370 360 350 348 330 325 315 300 280 275 260 240 2...

Page 44: ...550 530 500 480 460 440 420 400 375 360 340 350 A 25 68 69 70 75 80 85 90 98 105 112 120 130 145 160 170 190 210 240 270 300 350 350 B 25 700 700 690 680 670 660 650 630 610 590 580 550 520 500 480 46...

Page 45: ...40 720 700 680 655 625 600 580 560 520 480 440 475 A 25 98 102 108 112 116 120 130 140 150 160 170 180 195 225 250 275 300 350 400 475 475 B 25 910 905 900 880 860 840 820 800 780 750 730 710 690 670...

Page 46: ...urit d fectueuse LE BRULEUR EFFECTUE LE PREBALAYAGE ET SE BLOQUE A LA FIN DU CYCLE Contr ler la pression de l air et le ventilateur Contr ler le pressostat de l air Transformateur d fectueux Contr ler...

Page 47: ...de funcionamiento del equipo p 50 Regulaci nes aire gas p 50 51 Regulaci nes cabeza presostati p 52 Comprobaci n equipo de detecci n de llama p 52 Desmontaje della cabeza de combustion p 52 4 Arrancad...

Page 48: ...1 Multicalor 600 1 Potencia t rmica m x kcal h 4 310 000 5 000 000 kW 5000 5800 Potencia t rmica min kcal h 1 034 500 1 290 000 kW 1200 1500 Presi n gas Natural gas mbar 35 700 50 700 Presi n gas GPL...

Page 49: ...o la v lvula de mariposa regla el caudal del gas en la cabeza de combusti n Dos segundos despu s de la abertura de las v lvulas el transformador viene excluido del circuito En caso de falta de encendi...

Page 50: ...entro del tiempo de seguridad En caso de falta de gas o de una notable bajada de presi n el pres stato gas de m nima provee a cortar el funcionamiento del quemador Rivelazione di fiamma Spia di blocco...

Page 51: ...sigue Para regular el caudal m ximo de gas proceder sobre la electrov lvula de regulaci n hasta obtener el valor correcto para la caldera REGULACI N DEL CAUDAL M XIMO DE AIRE Aflojar el tornillo de fi...

Page 52: ...de presi n E hasta obtener una ca da de presi n de 1 mbar 10 mm C A Aumentar progresivamente el valor de la regulaci n del presostato hasta que el quemador se para en seguridad Quitar la obstrucci n...

Page 53: ...probar la presi n de alimentaci n de la bomba Si se verificases que el cebado de la bomba no se efect a durante el primer prebarrido con consecuente sucesivo bloqueo del quemador rearmar el bloqueo pa...

Page 54: ...del tanque INSTALACI N DE UNA TUBER A Retorno obturado 40 20 30 35 10 15 25 5 1000 1200 1400 200 400 0 600 800 TA5 TA4 TA3 TA2 0 900 1500 1100 1300 100 300 500 700 Informaci n general Montaje Brida d...

Page 55: ...de seguridad dentro de los 5 segundos Para obtener una combusti n optimal se necesitara regular el caudal del aire en 1a y 2a llama siguiendo las instrucciones facilitadas m s adelante en este manual...

Page 56: ...fonctionnement gaz 3 fonctionnement automatique F lampe de d blocage G standard modulant RWF 40 optional E A C D SAL SA s r HLBT HLoil HLgas SAMA R V R 0 STOP 1 UP 2 LOW 3 AUTO 0 1 RWF 40 0 OFF 1 ON 3...

Page 57: ...57 420010310300 MULTICALOR 500 1 600 1 PR PR ES 25 50 70 90 20 15 10 5 Bar Return pressure 20 40 60 80 100 Output Spray angle Supply 25 Bar 60 kg h 60 kg h...

Page 58: ...0 290 280 265 248 225 195 175 155 175 A 25 35 36 37 41 42 44 45 47 50 52 58 62 65 70 78 88 95 110 120 140 170 175 B 25 395 390 385 382 380 378 370 360 350 348 330 325 315 300 280 275 260 240 225 200 1...

Page 59: ...500 480 460 440 420 400 375 360 340 350 A 25 68 69 70 75 80 85 90 98 105 112 120 130 145 160 170 190 210 240 270 300 350 350 B 25 700 700 690 680 670 660 650 630 610 590 580 550 520 500 480 465 450 43...

Page 60: ...00 680 655 625 600 580 560 520 480 440 475 A 25 98 102 108 112 116 120 130 140 150 160 170 180 195 225 250 275 300 350 400 475 475 B 25 910 905 900 880 860 840 820 800 780 750 730 710 690 670 650 620...

Page 61: ...prebarrido pero se pone en seguridad al final del ciclo comprobar la presi n del aire el ventilador y el presostato del aire Equipo de control averiado Transformador averiado comprobar el cable de en...

Page 62: ...62 420010310300 MULTICALOR 500 1 600 1 PR PR RU 1 p 63 p 63 p 63 2 p 64 p 64 3 p 64 p 64 p 65 p 65 66 p 67 p 67 p 67 4 p 68 p 68 69 p 70 p 70 p 70 p 71 p 71 p 72 73 74 75 5 p 76...

Page 63: ...2 3 I O 1 0 2 mbar 1500 2000 2500 3000 3500 4000 10 12 14 16 18 20 22 1000 0 2 4 6 8 500 40 80 120 160 200 240 280 320 kW kcal h x 1000 kg h 360 400 420 460 500 1000 1500 2000 2500 3000 3500 4000 4500...

Page 64: ...0 66 3 2 2 30 30 100 0 1 2 0 STOP 1 GASOLIO 2 GAS 0 1 2 a ECCESSO D ARIA FATTORE D ARIA 10 10 20 30 40 50 60 70 80 90 100 200 300 400 500 600 700 800 900 1000 1 1 1 15 1 2 1 2 1 2 1 25 1 3 15 20 25 30...

Page 65: ...ensione Pressostato aria Motore ventilatore Pressostato gas 0 min 100 t1 t2 t4 t3 t6 t5 Ciclo di funzionamento normale Ciclo di funzionamento in mancanza di fiamma all accensione t1 t2 t4 t3 Consenso...

Page 66: ...1 PR PR RU Part 1 Part 2 Part 3 COMMUTATORE 0 AUTO 0 bloccaggio degli apparati per il funzionamento in una posizione intermadia funzionamento alla massima potenza funzionamento alla minima potenza AUT...

Page 67: ...L M N 60 M I L A B C D 1 1 2 0 5 0 8 E 1 10 N B F F 2 5 5 10 15 50 25 3 5 30 40 45 20 0 4 0 6 0 9 3 0 1 5 2 1 1 8 2 4 2 7 1 2 I L M N A B C D E F G H aria 1000 70 22 23 LANDIS LFL 1 622 Fotocellula m...

Page 68: ...68 420010310300 MULTICALOR 500 1 600 1 PR PR RU SUNTEC TA C40105 140 C 5 SUNTEC TA C4 1 2 3 4 5 6 1 2 5 6 3 4 0 45 22 25 3 1 2 3 4 5 6 7 230V 50Hz...

Page 69: ...10 5 6XQWHF URWaWLRQ G G 1 G 1 1 4 40 0 30 35 10 15 5 5 1000 0 1400 0 400 0 600 800 TA5 TA4 TA3 TA2 0 900 1500 1100 1300 100 300 500 700 62 mm 7 TA3 6 TA4 6 4 TA5 H 7 30 40 7 40 30 4 450 c6t 0 140 C...

Page 70: ...70 420010310300 MULTICALOR 500 1 600 1 PR PR RU 2 10 2 II I II 22 22 25 FLUIDICS 16 19 BERGONZO 20 24 FLUIDICS 6 9 BERGONZO 4 8 1 2 3 A R VS VL 1 1 1 2 3 0 1 2 0 STOP 1 GASOLIO 2 GAS 0 1 2 VS VL A R...

Page 71: ...operation at max output LOW operation at min output AUTO automatic operation D ON OFF switch E selector 0 STOP 1 light oil operation 2 gas operation 3 automatic operation F termal lock out lamp G modu...

Page 72: ...72 420010310300 MULTICALOR 500 1 600 1 PR PR RU FLUIDICS 25 50 70 90 20 15 10 5 Bar Return pressure 20 40 60 80 100 Output Spray angle Supply 25 Bar 60 kg h 60 kg h...

Page 73: ...300 290 280 265 248 225 195 175 155 175 A 25 35 36 37 41 42 44 45 47 50 52 58 62 65 70 78 88 95 110 120 140 170 175 B 25 395 390 385 382 380 378 370 360 350 348 330 325 315 300 280 275 260 240 225 20...

Page 74: ...30 500 480 460 440 420 400 375 360 340 350 A 25 68 69 70 75 80 85 90 98 105 112 120 130 145 160 170 190 210 240 270 300 350 350 B 25 700 700 690 680 670 660 650 630 610 590 580 550 520 500 480 465 450...

Page 75: ...0 700 680 655 625 600 580 560 520 480 440 475 A 25 98 102 108 112 116 120 130 140 150 160 170 180 195 225 250 275 300 350 400 475 475 B 25 910 905 900 880 860 840 820 800 780 750 730 710 690 670 650 6...

Page 76: ...76 420010310300 MULTICALOR 500 1 600 1 PR PR RU 1 2 CO2 9 5 9 8 CO 75 ppm C 0 70 A 2 3 2 3 2 3 2 3...

Page 77: ...s r FMP 97 98 COMMUTATORE ALTA BASSA FIAMMA SWITCH HIGH LOW FLAME CONMUTADOR ALTA BAJA LLAMA pos 2 BASSA FIAMMA LOW FLAME 1re ALLURE BAJA LLAMA INTERRRUPTEUR 2me 1re ALLURE pos 3 AUTOMATICO AUTOMATIC...

Page 78: ...THERMOSTAT DE SECURITE SAFETY THERMOSTAT FUEL SWITCH OIL GAS AUTO SWITCH MANUAL AUTOMATIC ELECTROVANNE GAZ DE SECURITE ELECTROVALVULA GAS DE 1 LLAMA ELETTROVALVOLA GAS DI SICUREZZA COMMUTATORE MANUAL...

Page 79: ...79 420010310300 MULTICALOR 500 1 600 1 PR PR IT EN FR ES RU...

Page 80: ...ili senza pregiudicarne le caratteristiche principali ECOFLAM BRUCIATORI S p A reserves the right to make any adjustments without prior notice which it considers necessary or useful to its products wi...

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