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420010312300

MULTICALOR 1500.1 - 1800.1 PR/PR TS

Index

1 - Technical data

- Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.18
- Overal dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.18

2 - Installation

- Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.19

- Gas connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.19

3 -

Gas starter and regulations

- Working of the burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.19

- Adjusting combustion process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.19

Control box up-cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.20

Adjusting air/gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.20,21

- Adjusting combustion head/pressure switch . . . . . . . . . . . . . . . . . . . . . . . . .p.21,22

- Detector current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.22

- Removing firing head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.23

4 -

Light oil starter and regulations

Light oil feeding

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.24

- Priming and adjustment of oil pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.25,26,27

Working of the burner

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.27

Regulations

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.28

Hydraulic system

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.28

- Position of ignition electrodes and cleaning . . . . . . . . . . . . . . . . . . . . . . . . .p.28

- Table nozzles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.29,30

5 -

Maintenance

- Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.31

Summary of Contents for Multicalor 1500.1

Page 1: ...420010312300 11 06 2010 Multicalor 1500 1 Multicalor 1800 1 PR PR TS BRUCIATORI MISTI GAS GASOLIO GAS LIGHT OIL DUAL BURNERS BRULEURS MIXTE GAZ FUEL QUEMADORES MIXTOS GAS GASOLEO IT EN FR ES RU...

Page 2: ...ombustione p 4 Funzionamento apparecchiatura di controllo p 5 Regolazioni aria gas p 5 6 Regolazioni testa pressostati p 6 7 Controllo sistema di rivelazione fiamma p 7 Smontaggio testa p 8 4 Avviamen...

Page 3: ...50 Hz V 230 400 230 400 Combustibile Gas Naturale P C I 8 570 kcal Nm3 GPL P C I 22 260 kcal Nm3 Gasolio P C I 10 200 kcal kg max visc 1 5 E a 20 C 9 1 9 1 230 65 230 7 730 644 230 65 204 204 650 204...

Page 4: ...ore alla minima portata Contemporaneamente il trasformatore di accensione viene alimentato e dopo tre secondi pre accensione vengono ali mentate le valvole del gas A questo punto la valvola a farfalla...

Page 5: ...ella valvola di lavoro del combustibile 10 durata CICLO DI FUNZIONAMENTO DELL APPARECCHIATURA LANDIS STAEFA MOD LFL1 622 1 333 Rivelazione di fiamma Spia di blocco Valvola gas Serranda aria Farfalla g...

Page 6: ...GAS Azionare il servomotore con il commutatore aperto chiuso e posizionarlo nella posizione 0 per fermarlo Per la regola zione agire come segue Ripetere i passaggi per gli altri punti delle camme Reg...

Page 7: ...presa di pressione E sino ad ottenere una diminuzione di pressione di 1 mbar 10 mm C A Aumentare progressivamente il valore di taratura del pressostato sino a causare lo spegnimento in blocco del bruc...

Page 8: ...8 420010312300 MULTICALOR 1500 1 1800 1 PR PR TS IT SMONTAGGIO BOCCAGLIO SMONTAGGIO TESTA DI COMBUSTIONE...

Page 9: ...tamente La pressione della pompa viene regolata al valore di 22 25 bar durante il collaudo del bruciatore Prima di avviare il bruciatore spurgare l aria contenuta nella pompa attraverso la presa del m...

Page 10: ...ssione e la tenuta albero Alla valvola di regolazione della pressione Entrata dal serbatoio Alla valvola di regolazione della pressione Portata della pompa 40 20 30 35 10 15 25 5 3000 3400 3800 1400 1...

Page 11: ...40 01 1 Tipo di regolazione 01 a vite Numero di revisione Vite di regolazione dellapressione All ugello Entrata Ritorno Olioinpressione Olio by passato All ugello Olioinaspirazione Olioinpressione Ri...

Page 12: ...sfatte si pu procedere con il collaudo del bruciatore Dare tensione al bruciatore L apparecchiatura di controllo alimenter il motore del bruciatore che provveder ad effet tuare un prelavaggio della ca...

Page 13: ...ro sulla pompa La pressione del ritorno si legge sul manometro montato a corredo del bruciatore sul regolatore di pressione Pressione pompa 22 25 bar Max portata bruciatore pressione di ritorno FLUIDI...

Page 14: ...550 520 490 475 450 425 400 375 360 375 A 25 78 80 85 90 95 100 105 110 120 130 140 155 170 190 200 230 250 280 325 375 375 B 25 700 690 680 670 660 650 640 625 615 600 580 565 550 520 500 480 460 44...

Page 15: ...55 163 170 180 190 200 225 250 275 300 325 360 390 440 480 475 B 30 1000 990 975 965 945 930 915 900 890 880 860 840 820 800 780 760 730 700 680 660 640 620 590 460 500 A 20 94 102 106 113 120 130 150...

Page 16: ...ZIONE E AL TERMINE DEL CICLO VA IN BLOCCO Controllare la pressione dell aria e la ventola Controllare il pressostato aria Apparecchiatura di controllo difettosa Trasformatore difettoso Verificare il c...

Page 17: ...combustion process p 19 Control box up cycle p 20 Adjusting air gas p 20 21 Adjusting combustion head pressure switch p 21 22 Detector current p 22 Removing firing head p 23 4 Light oil starter and r...

Page 18: ...V 230 400 230 400 Fuel Natural Gas L C V 8 570 kcal Nm3 LPG L C V 22 260 kcal Nm3 Light oil L C V 10 200 kcal kg max visc 1 5 E at 20 C 9 1 9 1 230 65 230 7 730 644 230 65 204 204 650 204 3 4 3 4 43...

Page 19: ...e At the end of the prepurging time the air servocontrol gets to the Low Flame position so that burner ignition is ensured at min output Simultaneously the ignition transformer receives vol tage and a...

Page 20: ...he air pressure switch At the end of prepurging the ignition transformer cuts in and generates a spark between the electrodes At the same time the two gas valves open Vs safety valve and Vl working va...

Page 21: ...losing or opening and position on 0 to stop the stroke the adjustment is made as outlined below Repeat the operation for the other cam points Adjustment the intermediate gas flow rates see figure deta...

Page 22: ...re port E until reaching a pressure drop of 1 mbar 10 mm of W G Slowly increase the adjustment value of the air pressure switch until to have the burner lockout Remove the obstruction from the air int...

Page 23: ...23 420010312300 MULTICALOR 1500 1 1800 1 PR PR TS EN REMOVING THE BLAST TUBE FIRING HEAD DISASSEMBLY...

Page 24: ...he pump feeding pressure In case the pump priming does not take place during the first prepurging with a con sequent subsequent lock out of the burner rearm the burner s lock out to restart by pushing...

Page 25: ...under pressure Oil under suction Intake from Tank To pressure regulating valve 40 20 30 35 10 15 25 5 3000 3400 3800 1400 1800 1000 2200 2600 T5 T4 T3 T2 0 2800 4000 3200 3600 1200 1600 2000 2400 4200...

Page 26: ...ve Pressure range 10 2 10 bars 40 7 40 bars Regulation type 01 by screw 02 by piston for modulating purpose Revision number Oil under pressure By passed oil Intake Return To nozzle Pressure adjustment...

Page 27: ...checked and accomplished it is possible to go on with burner s tests Power the burner The control box feeds the ignition transformer and the burner s motor at the same time which will run a prepurgin...

Page 28: ...gs in the return line are as follows Pump pressure 22 25 bar Max Burner output return oil pressure FLUIDICS nozzle 16 19 bar BERGONZO nozzle 20 24 bar Min Burner output return oil pressure FLUIDICS no...

Page 29: ...80 565 550 520 490 475 450 425 400 375 360 375 A 25 78 80 85 90 95 100 105 110 120 130 140 155 170 190 200 230 250 280 325 375 375 B 25 700 690 680 670 660 650 640 625 615 600 580 565 550 520 500 480...

Page 30: ...145 155 163 170 180 190 200 225 250 275 300 325 360 390 440 480 475 B 30 1000 990 975 965 945 930 915 900 890 880 860 840 820 800 780 760 730 700 680 660 640 620 590 460 500 A 20 94 102 106 113 120 1...

Page 31: ...position 0 Fuses are blown out The control box is faulty THE BURNER RUNS THE PREPURGING AND SWITCHES TO LOCKOUT AT THE END OF CYCLE Check the fan and the air pressure Check the air pressure switch Co...

Page 32: ...n p 34 Cycle de fonctionnement de coffret de securite p 35 Reglage air gaz p 35 36 Reglage tete de combustion pressostat p 36 37 Controle systeme detection de flamme p 37 Removing firing head p 38 4 D...

Page 33: ...te courte D1 t te longue Dimensions mm CARACTERISTIQUES TECHNIQUES MODELE Multicalor 1500 1 Multicalor 1800 1 Puissance termique max kcal h 12 931 000 14 655 000 kW 15 000 17 000 Puissance termique m...

Page 34: ...un cycle de pre ventilation de 66 secondes 36 sec LFL 1 333 env A la fin de cette derni re le motor ducteur portera le volet en petite allure ainsi permettant l allumage du br leur la port e minimale...

Page 35: ...as 0 min 100 t1 t2 t4 t3 t6 t5 Ciclo di funzionamento normale Ciclo di funzionamento in mancanza di fiamma all accensione t1 t2 t4 t3 Consenso min max potenza Pressostat gaz Moteur Pressostat air Tran...

Page 36: ...pour l arreter Pour le reglage agir comme il suit Repeter les passages pour les autres points des cammes Reglage des d bits int rmediaires du gaz voir immage partie 3 Avec une cl six pans modifier la...

Page 37: ...prise de pression E jusqu obtenir une chute de pression de 1 mbar 10 mm C E Augmenter progressivement la valeur de la r gulation du pressostat jusqu obtenir l arr t en s curit du br leur Enlever l obs...

Page 38: ...38 420010312300 MULTICALOR 1500 1 1800 1 PR PR TS FR COMMENT ENLEVER LE GUEULARD ENLEVEMENT DE LA TETE DE COMBUSTION...

Page 39: ...est r gl e 22 25 bar pendant les essais l usine Avant de d marrer le br leur purger l air contenue dans la pompe travers la prise du manom tre Remplir la tuyauterie de fuel pour faciliter l amor age d...

Page 40: ...ers le r gulateur de pression 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3200 3400 3600 3800 4000 4200 0 5 10 15 20 25 30 35 40 45 T4 T2 T3 T5 G n ralit s Fixation par bride Raccordeme...

Page 41: ...IDENTIFICATION DES VANNES Gamme de pression 10 2 10 bars 40 7 40 bars N de r vision Fioul sous pression Retour du fioul Arriv e Retour Vers le gicleur R glage de la pression vers le gicleur vers la c...

Page 42: ...ceder aux essais du br leur Alimenter le br leur Le coffret de s curit alimente en m me temps le transformateur d allumage et le moteur du br leur qui pourvoit effec tuer un prebalayage de la chambre...

Page 43: ...du retour peut tre lue sur le manom tre mont sur le r gulateur de pression qui quipe le br leur Pression pompe 22 25 bar D bit max br leur pression de retour FLUIDICS gicleur 16 19 bar BERGONZO gicleu...

Page 44: ...580 565 550 520 490 475 450 425 400 375 360 375 A 25 78 80 85 90 95 100 105 110 120 130 140 155 170 190 200 230 250 280 325 375 375 B 25 700 690 680 670 660 650 640 625 615 600 580 565 550 520 500 48...

Page 45: ...35 145 155 163 170 180 190 200 225 250 275 300 325 360 390 440 480 475 B 30 1000 990 975 965 945 930 915 900 890 880 860 840 820 800 780 760 730 700 680 660 640 620 590 460 500 A 20 94 102 106 113 120...

Page 46: ...ition 0 Fusiblex cass s Coffret de s curit d fectueuse LE BRULEUR EFFECTUE LE PREBALAYAGE ET SE BLOQUE A LA FIN DU CYCLE Contr ler la pression de l air et le ventilateur Contr ler le pressostat de l a...

Page 47: ...9 Ciclos de funcionamiento del equipo p 50 Regulaci nes aire gas p 50 51 Regulaci nes cabeza presostati p 51 52 Comprobaci n equipo de detecci n de llama p 52 Desmontaje della cabeza de combustion p 5...

Page 48: ...00 Presi n LPG mbar 135 700 190 700 Alimentaci n el ctrica 50 Hz V 230 400 230 400 Combustible Natural Gas L C V 8 570 kcal Nm3 LPG L C V 22 260 kcal Nm3 Gas leo L C V 10 200 kcal kg max visc 1 5 E at...

Page 49: ...on referencia a los esquemas y a la tuber a de la instalaci n Antes de efectuar la conexi n el ctri ca comprobar que el voltaje corresponda a los datos indicados por la tarjeta de las caracter sticas...

Page 50: ...ensione Pressostato aria Motore ventilatore Pressostato gas 0 min 100 t1 t2 t4 t3 t6 t5 Ciclo di funzionamento normale Ciclo di funzionamento in mancanza di fiamma all accensione t1 t2 t4 t3 Consenso...

Page 51: ...loquear la carrera Para la regulaci n proceder como sigue Repetir los mismos pasos para los otros puntos del exc ntrico Regulaci n de los caudales intermedios de gas v ase la ilustraci n parte 3 Con u...

Page 52: ...i n de 1 mbar 10 mm C A Aumentar progresivamente el valor de la regulaci n del presostato hasta que el que mador se para en seguridad Quitar la obstrucci n y atornillar la tapa luego arrancar el quema...

Page 53: ...53 420010312300 MULTICALOR 1500 1 1800 1 PR PR TS ES DESMONTAJE DEL TUBO DE LLAMA DESMONTAJE DELLA CABEZA DE COMBUSTION...

Page 54: ...ra arrancarlo nuevamente presionando el bot n del equipo de control Si una vez que el cebado se ha efectuado normalmente el quemador se bloquease despu s del prebarrido por falta de presi n del gas le...

Page 55: ...tanque Punto de entrada del vacu metro Aceite bajo presi n Aceite en aspiraci n Toma del tanque A v lvula reguladora de presi n Capacidad de la bomba 40 20 30 35 10 15 25 5 3000 3400 3800 1400 1800 10...

Page 56: ...s combinaciones est n disponibles Consulte a su representante de Suntec C digo de inspecci n Rango de presi n Fioul sous pression Retour du fioul Arriv e Retour Vers le gicleur R glage de la pression...

Page 57: ...rmica del motor Cuando todas estas condiciones se cumplen es posible de proceder con las pruebas del quemador Alimentar el quemador El equipo de control alimenta al mismo tiempo el transformador de en...

Page 58: ...un man metro en la bomba La presi n del retorno se lee en el man metro montado a continuaci n del quemador en el regu lador de presi n Presi n bomba 22 25 bar Max caudal presi n de retorno FLUIDICS in...

Page 59: ...80 565 550 520 490 475 450 425 400 375 360 375 A 25 78 80 85 90 95 100 105 110 120 130 140 155 170 190 200 230 250 280 325 375 375 B 25 700 690 680 670 660 650 640 625 615 600 580 565 550 520 500 480...

Page 60: ...145 155 163 170 180 190 200 225 250 275 300 325 360 390 440 480 475 B 30 1000 990 975 965 945 930 915 900 890 880 860 840 820 800 780 760 730 700 680 660 640 620 590 460 500 A 20 94 102 106 113 120 13...

Page 61: ...ido pero se pone en seguridad al final del ciclo comprobar la presi n del aire el ventilador y el presostato del aire Equipo de control averiado Transformador averiado comprobar el cable de encendido...

Page 62: ...62 420010312300 MULTICALOR 1500 1 1800 1 PR PR TS RU 1 p 63 p 63 2 p 64 p 64 3 p 64 p 64 p 65 p 65 66 p 66 67 p 67 p 68 4 p 69 p 70 71 72 p 72 p 73 p 73 p 73 p 74 75 5 p 76...

Page 63: ...00 190 700 50 230 400 230 400 8 570 3 22 260 3 10 200 1 5 E 20 9 1 9 1 230 65 230 7 730 644 230 65 204 204 650 204 3 4 3 4 43 564 43 19 19 4 1 2 1 N 0 1 R A B C D D1 E F G I L M N O Multicalor 1500 1...

Page 64: ...64 420010312300 MULTICALOR 1500 1 1800 1 PR PR TS RU 400 50 230 50 230 50 30 66 3 2 2 30 30 100 riore a 75 ppm 0 1 2 0 STOP 1 GASOLIO 2 GAS...

Page 65: ...gas Serranda aria Serranda gas Trasformatore di accensione Pressostato aria Motore ventilatore Pressostato gas 0 min 100 t1 t2 t4 t3 t6 t5 Ciclo di funzionamento normale Ciclo di funzionamento in manc...

Page 66: ...00 1 PR PR TS RU COMMUTATORE 0 AUTO 0 bloccaggio degli apparati per il funzionamento in una posizione intermadia funzionamento alla massima potenza funzionamento alla minima potenza AUTO funzionamento...

Page 67: ...2 5 5 10 15 50 25 3 5 30 40 45 20 0 4 0 6 0 9 3 0 1 5 2 1 1 8 2 4 2 7 1 2 I L M N A B C D E F G H A B C D 1 1 2 0 5 0 8 E 0 1 10 I L M N 60 20 12 30 37 18 M I L 1000 70 22 23 LANDIS LFL 1 622 Fotocell...

Page 68: ...68 420010312300 MULTICALOR 1500 1 1800 1 PR PR TS RU...

Page 69: ...69 420010312300 MULTICALOR 1500 1 1800 1 PR PR TS RU 1 2 3 4 5 6 7 230V 50Hz SUNTEC T C105 140 C 5 0 45 22 25 3 1 4 3 6 5 2 SUNTEC T 1 2 3 4 5 TV 6...

Page 70: ...0 35 10 15 25 5 3000 3400 3800 1400 1800 1000 2200 2600 T5 T4 T3 T2 0 2800 4000 3200 3600 1200 1600 2000 2400 4200 7 8 T2 8 1 T3 8 7 T4 9 4 T5 40 max T2 T3 T4 30 PDx T5 4 450 cSt 150 C max 0 4 N m 285...

Page 71: ...71 420010312300 MULTICALOR 1500 1 1800 1 PR PR TS RU SUNTEC TV TV TV T TV TV 40 01 1 6XQWHF 10 2 10 40 7 40 01 02 3 kg 10 2 10 40 7 40 4 450 cSt 0 150 C G 3 4 G 3 4 G 3 4 62...

Page 72: ...72 420010312300 MULTICALOR 1500 1 1800 1 PR PR TS RU 1 A TV 2 3 4 A B C B A 2 10 2 II I II 0 1 2 0 STOP 1 GASOLIO 2 GAS 0 1 2...

Page 73: ...73 420010312300 MULTICALOR 1500 1 1800 1 PR PR TS RU 3 4 mm 5 6 mm 22 22 25 FLUIDICS 16 19 BERGONZO 20 24 FLUIDICS 6 9 BERGONZO 4 8 1 2 3 A R VL PR 1 1 2 3 VL A R PR...

Page 74: ...580 565 550 520 490 475 450 425 400 375 360 375 A 25 78 80 85 90 95 100 105 110 120 130 140 155 170 190 200 230 250 280 325 375 375 B 25 700 690 680 670 660 650 640 625 615 600 580 565 550 520 500 48...

Page 75: ...35 145 155 163 170 180 190 200 225 250 275 300 325 360 390 440 480 475 B 30 1000 990 975 965 945 930 915 900 890 880 860 840 820 800 780 760 730 700 680 660 640 620 590 460 500 A 20 94 102 106 113 120...

Page 76: ...76 420010312300 MULTICALOR 1500 1 1800 1 PR PR TS RU 1 2 CO2 9 5 9 8 CO 75 ppm C 0 70 A 2 3 2 3 2 3 2 3...

Page 77: ...10 12 10 12 11 1 3 2 4 5 6 9 8 7 SA s r FMP 97 98 3 M MV W1 V1 U1 KMP R S T NO FMP SAgG 1 2 3 0 SAMA 1 2 3 0 HLBT SAL FU LINE LOAD Z HLG HLg KA T P STAB KA1 AUTOMATIC FUEL SELECTION COMMUTATORE GASOLI...

Page 78: ...ORE REMOTE CONTROL SWITCH FAN MOTOR CONTACTEUR MOTEUR VENTILATEUR THERMOSTAT CHAUDIERE TERMOSTATO CALDAIA BOILER THERMOSTAT INTERRUPTEUR DE LIGNE INTERRUPTOR DE LINEA TERMOSTATO CALDERA TERMOSTATO DI...

Page 79: ...ROL CONTROL BOX DATE ECN MODICATION MODIFICATION DESCRIPTION ECN MODIFICATION MULTICALOR TS 800 1 1000 1 1200 1 1500 1 1800 1 PR PR Q DERIVAZIONE A POZZOBON 13 05 2010 2 420110032100 1 A RIGONI LANDIS...

Page 80: ...T AIR PRESOSTATO AIRE PRESSOSTATO ARIA AIR PRESSURE SWITCH ELECTROVANNE GAZ DE SECURITE ELECTROVALVULA GAS DE 1 LLAMA ELETTROVALVOLA GAS DI SICUREZZA ELECTROVANNE GAZ PETITE ALLURE FIRST STAGE GAS SOL...

Page 81: ...81 420010312300 MULTICALOR 1500 1 1800 1 PR PR TS IT EN FR ES RU...

Page 82: ...82 420010312300 MULTICALOR 1500 1 1800 1 PR PR TS IT EN FR ES RU...

Page 83: ...83 420010312300 MULTICALOR 1500 1 1800 1 PR PR TS IT EN FR ES RU...

Page 84: ...ili senza pregiudicarne le caratteristiche principali ECOFLAM BRUCIATORI S p A reserves the right to make any adjustments without prior notice which it considers necessary or useful to its products wi...

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