Eclipse TRILOGY T500 Series Instruction Manual Download Page 5

Safety

Eclipse T500 Actuator, V1, Instruction Manual 902, 12/7/2009

5

Important notices about safe actuator operation will be
found in this section. To avoid personal injury, damage to
property or the facility, the following warnings must be
observed. Read this entire manual before attempting to
start the system. If any part of the information in this
manual is not understood, contact Eclipse before
continuing.

Safety Warnings

Ŷ

  Protect against electrical shock before making any

wiring changes in the connection area by turning
off the main power supply. Ensure that the power
cannot be inadvertently switched on again and
that it is indeed dead. 

Ŷ

 Protect against electrical shock by providing

adequate protection for the terminal connections.
Ensure that no bare conductors are exposed to
touch at the terminals. Do not operate with missing
terminal plugs.

Ŷ

 Protect against a electrical shock hazard by

ensuring that the cover can be lifted upwards of
the control unit, allowing safe setting of the cams
when main voltage is present.

Ŷ

  Risk of electric shock - More than one disconnect

switch may be required to de-energize the
equipment. Disconnect all power to the device
before servicing.

Ŷ

 

After each adjustment, maintenance or
troubleshooting check to ensure that wiring is in
an orderly state.

Ŷ

  Fall or shock can adversely affect the safety

functions. Such actuators must not be put into
operation even if they do not exhibit any damage.

Capabilities

Adjustment, maintenance and troubleshooting of the
mechanical parts of this system must be done by qualified
personnel with good electrical and mechanical aptitude
and experience with combustion equipment.

Operator Training

The best safety precaution is an alert and competent
operator. Thoroughly instruct operators so they
demonstrate an understanding of the equipment and its
operation.

Replacement Parts

Order replacement actuators from Eclipse only.

Disposal

The actuator contains electrical and electronic
components and must not be disposed of together with
domestic waste.

Local and currently valid legislation must be observed.

System Use

The Eclipse T500 Actuator must be used with an
approved listed combustion control system consisting of a
flame safeguard and safety shut-off valves. The following
diagrams illustrate the general arrangement of the typical
control schemes. These diagrams do not show all of the
devices that may be required for a complete control
system and are not meant to be used for construction.

Fixed Air Burner

Figure 2.1. Fixed Air Burner

WARNING

CAUTION

NOTICE

Blo

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Burner

Saf

ety 

S

hut-O

ff

 

Va

lves

Controlled by

Fl

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g

u

a

rd

A

ctu

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tor Controllin

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Fuel Butter

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Va

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2

Summary of Contents for TRILOGY T500 Series

Page 1: ...Eclipse Trilogy Actuator Series T500 Instruction Manual 902 12 7 2009 Version 1...

Page 2: ...to breach of warranty negligence strict liability or otherwise is limited to the furnishing of replacement parts and Eclipse will not be liable for any other injury loss damage or expenses whether dir...

Page 3: ...onents Electrical Wiring 7 Checklist Before Installation 7 Actuator Mounting 7 Cam Adjustment 8 Shaft Disengage 9 Auxiliary Contacts 9 Actuator Wiring 9 Electrical Version Control Signal Wiring 9 Elec...

Page 4: ...The T500 Actuators are designed to optimize performance of a combustion system Features include Power and approvals accepted globally Clockwise and counterclockwise models Fine step resolution and rep...

Page 5: ...eshooting check to ensure that wiring is in an orderly state Fall or shock can adversely affect the safety functions Such actuators must not be put into operation even if they do not exhibit any damag...

Page 6: ...deployed in a manner that meets the applicable EC directives and laws In areas where DIN regulations apply the mounting and installation must comply wth DIN VDE 0100 0550 and DIN VDE 0722 Burner Blowe...

Page 7: ...nix 17 B 1000 Brussels Belgium Checklist Before Installation Access Make sure that you install the actuator in such a way that you have easy access to it for inspection and maintenance Ensure that the...

Page 8: ...into the actuator housing through the wiring conduits Keep conduits oriented such that gravity will cause water to flow away from the actuator or provide a watertight seal in the conduit near the act...

Page 9: ...ure control connected to the electronic version To install a wire into a terminal first be sure the terminal is fully open Strip the wire insulation back 1 4 6mm and insert the wire Hold the wire in p...

Page 10: ...electrical modulating limits are set to match the cams When using position feedback voltage from the switches be sure that the pot adjustments allow travel to actuate the cam switches In Figure 3 7 E...

Page 11: ...A u x Only when driving from high position ign ignition Connection X2 1 Aux V COM 2 Aux V N O 3 High feedback 4 Low feedback 5 Ign feedback Connector X3 1 Aux VI N O 2 Aux VI N C 3 Aux VI COM Connecto...

Page 12: ...m high Connector X2 Line Voltage Signals 1 Drive high 2 Drive low 3 Position reached 4 Drive off ignition 5 Enable 6 Neutral Analog Signal Potentiometers Maximum Range Adjustment Minimum Range Adjustm...

Page 13: ...n Standard Round Shaft with Woodruff Key Square Shaft Color Cam Position Cam Presetting RED Cam I High fire 90 degree BLUE Cam II Off low fire 0 degree ORANGE Cam III Ignition position 10 degree YELLO...

Page 14: ...M I and CAM V NOTE The following diagram is an example of how to use the actuator s various inputs and outputs Some devices shown may be omitted or changed depending on your application Checklist Afte...

Page 15: ...endent on model Torque 10 Nm depending on the type1 Holding torque is 5 Nm Running Time 90 stroke 30 seconds depending on the type1 Drive Motor Synchronous motor stall protected Gear Train Maintenance...

Page 16: ...y 2004 108 EC Low voltage directive 2006 95 RC Parameter Description Linearity 5 Control Range 0 to 90 Voltage Range DC 2 0 to 10 V Voltage Input Impedance t k Current Range DC 4 0 to 20 mA Current In...

Page 17: ...e 4 1 Slot for woodruff key 3 x 3 7 DIN6888 Connecting cover Europe Connecting cover US 26 5 93 5 76 50 173 9 Europe or 174 7 US 122 33 25 Square 20 10 6 O14 9 5 h11 149 15 6 6 2 5 0 1 3 N9 8 32 0 6 d...

Page 18: ...amage 2 Inspect the coupling for loose connections 3 Confirm the cam settings are identical to those originally selected 4 Drive the actuator to its full clockwise and counterclockwise positions and o...

Page 19: ...19 Eclipse T500 Actuator V1 Instruction Manual 902 12 7 2009 NOTES...

Page 20: ...Offered By Power Equipment Company 2011 Williamsburg Road Richmond Virginia 23231 Phone 804 236 3800 Fax 804 236 3882 www peconet com...

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