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PPF-2100  PPT-2100

PPT-2400  PPFD-2400

SERVICE PROCEDURE

(E)

(F)

(G)

(G)

(K)

(L)

(M)

(N)

(O)

(P)

(Q)

(R)

(S)

(T)

(A)

(B)

(C)

(C)

(D)

(I)

(H)

(H)

(H)

(J)

(A) Nut for stud bolt

(B) E-ring

(C) Washer

(D) Sprocket

(E) Bar stud bolt

(F) Shaft connector

(Except PPF-2100)

(G) Retaining ring

(H) Ball bearing

(I) Drive gear

(J) Worm gear

(K) Sprocket shaft

(L) Bevel gear

(M) Check valve

(N) Oil tank

(O) Oil tank cap

(P) Oil strainer

(Q) Oil pipe grommet

(R) Inlet oil line

(S) Auto-oiler assembly

(T) Outlet oil line

2.  SERVICE PROCEDURE

Refer to SERVICE DATA of PPF-2100/2110, PPT-2100/2400 and PPFD-2400 (Ref. No. 17-21B-00) for
servicing drive shaft.

Refer to SERVICE MANUAL of CS-3000/3050/3400/3450 or CS-4200/4400 for servicing auto-oiler
assembly.

2-1 Gear case construction

Summary of Contents for Power Pruner PPF-2100

Page 1: ...F 2100 PPT 2100 PPT 2400 PPFD 2400 Reference No 17 21C 00 ISSUED 200007 SERVICE DATA 1 17 21C 00 CONTENTS page 1 SERVICE INFORMATION 2 1 1 Specifications 2 3 1 2 Technical data 4 1 3 Torque limits 5 1...

Page 2: ...e Automatic rewind Rope diameter x length mm in 3 0 x 1000 0 12 x 39 4 Fuel Type Premixed two stroke fuel Refer to Operator s manual Tank capacity cm3 U S fl oz 420 14 2 Clutch Type Centrifugal 2 shoe...

Page 3: ...CJ 7Y BPM7A CJ 7Y Starter Type Automatic rewind Rope diameter x length mm in 3 0 x 1000 0 12 x 39 4 Fuel Type Premixed two stroke fuel Refer to Operator s manual Tank capacity cm3 U S fl oz 420 14 2 C...

Page 4: ...s mm in 0 3 0 4 0 012 0 016 Ignition timing BTDC 33 28 28 Carburetor Model C1U K52 WT424B Type Diaphragm horizontal draught Supplier ZAMA Walbro Venturi Size mm in 18 5 0 335 7 94 0 313 Throttle Bore...

Page 5: ...Pawl carrier M 8 80 100 8 10 70 90 system Starter case M 4 22 28 2 2 2 8 19 24 Ignition Ignition coil M 4 38 55 3 8 5 5 33 48 system Fan cover M 4 38 55 3 8 5 5 33 48 Spark plug M14 150 170 15 17 130...

Page 6: ...PT 2400 PPFD 2400 A Cylinder bore When plating is worn and aluminum can be seen B Piston outer diameter Min 32 10 1 264 33 90 1 335 C Piston pin bore Max 8 030 0 3161 D Piston ring groove Max 1 6 0 06...

Page 7: ...ng tool Removing and installing crankcase ball bearings 8 897702 30131 Piston pin tool Removing and installing piston pin Use 8 mm dia adapter 9 897705 11520 Bearing tool Removing and installing con r...

Page 8: ...rive gear J Worm gear K Sprocket shaft L Bevel gear M Check valve N Oil tank O Oil tank cap P Oil strainer Q Oil pipe grommet R Inlet oil line S Auto oiler assembly T Outlet oil line 2 SERVICE PROCEDU...

Page 9: ...hecking oil filter and check valve 1 Pry out oil pipe grommet A and pull out oil line and oil filter B 2 Wash oil filter in suitable clean solvent or replace the filter with a new one if damaged 3 Rem...

Page 10: ...e of the used worm gear may be enlarged and the worm gear may slip on sprocket shaft 1 Screw worm gear into the worm remover A 2 Apply oil to the tapered side of worm gear 3 Tap on to sprocket shaft u...

Page 11: ...ctor and try again If not using oil seal tool set bearing on a vise supporting inner race and push in drive gear 6 Install retaining ring NOTE When replacing drive gear always replace bearings as a se...

Page 12: ...ocket bolts tightening to torque specification of 2 5 4 0 N m 25 40 kgf cm 29 46 in lbs 6 Install worm gear onto sprocket shaft Refer to 2 6 Inserting worm gear 7 Connect outlet oil line A to auto oil...

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