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11

SERVICE PROCEDURE

PPF-2100  PPT-2100
PPT-2400  PPFD-2400

2-8 Replacing drive gear and bearing

1. Separate gear case and take out gear sets.

2. Remove retaining ring (A).

3. Set the bearing cage on a vise or equivalent.

4. Push out drive gear (B).

NOTE: Removed bearing may never be reused
since the cages are distorted.

5. Push  in  new  bearing(s)  using  oil  seal  tool  (C)
#897726-09130.

For  PPT-2100/2400  and  PPFD-2400:  If  shaft
connector  (D)  hit  bottom  inside  of  oil  seal  tool,
remove shaft connector and try again.

If  not  using  oil  seal  tool,  set  bearing  on  a  vise
supporting inner race and push in drive gear.

6. Install retaining ring.

NOTE:  When  replacing  drive  gear,  always
replace bearings as a set.

2-9 Replacing sprocket shaft gear

1. Remove retaining ring (A) using plier.

2. Remove bearings on both sides by hand.

3. Hold bevel gear by hand as shown and tap on
the  sprocket  shaft  to  separate  bevel  gear  from
sprocket shaft.

4. Install  bevel  gear  (B)  by  hand  on  to  sprocket
shaft  aligning  double  D-slot  (C)  on  the  shaft  and
gear.

5. Install  bearing  on  to  sprocket  shaft  and  press
together with bevel gear.

6. Install  sprocket  side  bearing  and  secure  with
retaining ring.

(A)

(B)

(C)

(D)

(A)

(C)

(B)

Summary of Contents for Power Pruner PPF-2100

Page 1: ...F 2100 PPT 2100 PPT 2400 PPFD 2400 Reference No 17 21C 00 ISSUED 200007 SERVICE DATA 1 17 21C 00 CONTENTS page 1 SERVICE INFORMATION 2 1 1 Specifications 2 3 1 2 Technical data 4 1 3 Torque limits 5 1...

Page 2: ...e Automatic rewind Rope diameter x length mm in 3 0 x 1000 0 12 x 39 4 Fuel Type Premixed two stroke fuel Refer to Operator s manual Tank capacity cm3 U S fl oz 420 14 2 Clutch Type Centrifugal 2 shoe...

Page 3: ...CJ 7Y BPM7A CJ 7Y Starter Type Automatic rewind Rope diameter x length mm in 3 0 x 1000 0 12 x 39 4 Fuel Type Premixed two stroke fuel Refer to Operator s manual Tank capacity cm3 U S fl oz 420 14 2 C...

Page 4: ...s mm in 0 3 0 4 0 012 0 016 Ignition timing BTDC 33 28 28 Carburetor Model C1U K52 WT424B Type Diaphragm horizontal draught Supplier ZAMA Walbro Venturi Size mm in 18 5 0 335 7 94 0 313 Throttle Bore...

Page 5: ...Pawl carrier M 8 80 100 8 10 70 90 system Starter case M 4 22 28 2 2 2 8 19 24 Ignition Ignition coil M 4 38 55 3 8 5 5 33 48 system Fan cover M 4 38 55 3 8 5 5 33 48 Spark plug M14 150 170 15 17 130...

Page 6: ...PT 2400 PPFD 2400 A Cylinder bore When plating is worn and aluminum can be seen B Piston outer diameter Min 32 10 1 264 33 90 1 335 C Piston pin bore Max 8 030 0 3161 D Piston ring groove Max 1 6 0 06...

Page 7: ...ng tool Removing and installing crankcase ball bearings 8 897702 30131 Piston pin tool Removing and installing piston pin Use 8 mm dia adapter 9 897705 11520 Bearing tool Removing and installing con r...

Page 8: ...rive gear J Worm gear K Sprocket shaft L Bevel gear M Check valve N Oil tank O Oil tank cap P Oil strainer Q Oil pipe grommet R Inlet oil line S Auto oiler assembly T Outlet oil line 2 SERVICE PROCEDU...

Page 9: ...hecking oil filter and check valve 1 Pry out oil pipe grommet A and pull out oil line and oil filter B 2 Wash oil filter in suitable clean solvent or replace the filter with a new one if damaged 3 Rem...

Page 10: ...e of the used worm gear may be enlarged and the worm gear may slip on sprocket shaft 1 Screw worm gear into the worm remover A 2 Apply oil to the tapered side of worm gear 3 Tap on to sprocket shaft u...

Page 11: ...ctor and try again If not using oil seal tool set bearing on a vise supporting inner race and push in drive gear 6 Install retaining ring NOTE When replacing drive gear always replace bearings as a se...

Page 12: ...ocket bolts tightening to torque specification of 2 5 4 0 N m 25 40 kgf cm 29 46 in lbs 6 Install worm gear onto sprocket shaft Refer to 2 6 Inserting worm gear 7 Connect outlet oil line A to auto oil...

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