4
SERVICE INFORMATION
HCR-1500
1-3 Torque limits
* Apply thread locking sealant. (See below.)
† Tapping screw.
NOTE: Adjusting cutter clearance
Fasten all cutter bolts to this torque, then back 1/2 turns(180°) counterclockwise.
Material
Location
Remarks
Grease
Gear case
Rewind spring
Lithium based grease
Starter center post
Thread locking sealant
Starter case
Carburetor insulators
Fuel tank
Loctite #222, ThreeBond #1342, or equivalent
Gear case
Rear handle to handle fixture
1-4 Special repairing materials
Descriptions
Size
kgf•cm
in•lbf
Starter
Pawl carrier
M 8
160 - 200
140 - 175
system
Starter case
M 4 *
14 - 28
12 - 24
Ignition
Ignition coil (CDI module)
M 4
35 - 50
30 - 45
system
Spark plug
M14
130 - 170
110 - 150
Fuel
Carburetor insulator
M 5 *
25 - 40
22 - 35
system
Carburetor
M 5
25 - 40
22 - 35
Throttle cable nut
M 6
25 - 35
22 - 30
Fuel tank
M 5 *
25 - 40
22 - 35
Clutch
Clutch hub
M 8
160 - 200
140 - 175
Engine
Crankcase
M 5
70 - 110
60 - 95
Cylinder
M 5
70 - 110
60 - 95
Muffler
M 5
60 - 100
52 - 85
Gear
Gear case
M 4 *
30 - 50
26 - 45
case
with cylinder cover
M 4 *
14 - 28
12 - 24
Bottom cover
M 4
35 - 50
30 - 45
Cutter
Cutter bolts (See NOTE below)
M 6
10 - 15
9 - 13
Cutter nuts
M 6
50 - 60
45 - 52
Handle
Rear handle set
M 5 †
10 - 20
9 - 18
Rear handle set to handle fixture
M 5 *
25 - 40
22 - 35
Handle fixture to gear case
M 5
25 - 30
22 - 26
Regular bolt, nut, and screw
M 3
6 - 10
5 - 9
M 4
15 - 25
13 - 22
M 5
25 - 45
22 - 40
M 6
45 - 75
40 - 65
M 8
110 - 150
95 - 130
M10
210 - 300
180 - 270
