Leviton 600-001 User Manual Download Page 1

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TOPAZ 12 PORTABLE PACK

AND

ASSOCIATED CONTROL MODULES

USER GUIDE

(Part # LIT-29433-1A)

Copyright March 2002

Leviton Manufacturing Co. Inc.

Summary of Contents for 600-001

Page 1: ...TOPAZ 12 PORTABLE PACK AND ASSOCIATED CONTROL MODULES USER GUIDE Part LIT 29433 1A Copyright March 2002 Leviton Manufacturing Co Inc ...

Page 2: ...II REMOTE CONTROL MODULE 6 CHAPTER IV UNIVERSAL CONTROL MODULE 10 CHAPTER V FINAL ASSEMBLY 17 CHAPTER VI MAINTENANCE AND ADJUSTMENT 18 CHAPTER VII TROUBLE SHOOTING 19 APPENDIX A SPECIFICATIONS 20 APPENDIX B DIMMER PACK FEEDER CABLES 21 APPENDIX C LOAD CONNECTORS 22 APPENDIX D DIMMER PHASING 22 WARRANTY 23 ...

Page 3: ...n 2 TABLE 1 120 VOLT MODELS MODEL DESCRIPTION 600 021 TOPAZ 12 Portable Pack 12 x 1 8kW Dimmers 2 x 15A U Ground NEMA 5 15 outlets per dimmer 600 001 TOPAZ 12 Portable Pack 12 x 2 4kW Dimmers 2 x 20A Pin Plug outlets per dimmer 600 002 TOPAZ 12 Portable Pack 12 x 2 4kW Dimmers 2 x 20A U Ground NEMA 5 20 outlets per dimmer 600 004 TOPAZ 12 Portable Pack 12 x 2 4kW Dimmers 1 x 20A Locking Blade NEMA...

Page 4: ...no sound equipment should be placed in the vicinity of the dimmer pack or its wiring Failure to observe this practice could result in excessive buzzing in the sound equipment B LINE WIRING The feeder cable should enter the pack through the strain relief located in the back of the pack See Figure 1 This cable clamp will accept 1 15 to 1 98 diameter 29 21 to 50 292 mm cable Suggested cables to U S A...

Page 5: ... the type of service which will be used for your particular installation connect the line wiring to the A B C Neutral and Ground Lugs See Figure 2 then skip down to Part C of this chapter ØA Terminal Neutral Terminal Jumper Bars 2 ØB Terminal ØC Terminal Ground Terminal Feed Wire Entry Figure 2 3 Ø Power Hookup Page 3 ...

Page 6: ...to the right side of the pack and hand tighten the Phase A bolt 3 On the Phase B2 bus rotate the jumper bar down so that it connects to the Phase C bus Be sure that the terminal lugs on the Phase B and C busses are pointing to the right side of the pack and hand tighten both bolts 4 Using a 7 16 socket wrench tighten all four bolts Connect the wiring to the ØA ØC Neutral and Ground Lugs This confi...

Page 7: ...k Dimmer and load receptacle types and receptacle ampere ratings for the type of pack being used can be found in Table 1 of Chapter I Maximum load capacity and branch circuit ratings of the dimmers can be found in Table 2 above The dimmers are rated for both incandescent and inductive loads the latter having a kVA rating equal to the kW rating shown These dimmers employ phase control switching tec...

Page 8: ...ents dimmers 1 thru 12 position 1 represents dimmers 13 thru 24 etc As the digital cable is routed from pack to pack daisy chained the packs do not need to be sequentially assigned Dimmer numbering is determined only by the Thumbwheel setting and not by the sequence of the control cable daisy chain It is also possible to set two thumbwheels to the same number if it is desired to have two dimmers o...

Page 9: ...ch the module can operate The operation of each switch is explained below SWITCH NO 1 Thumbwheel 16 Switch In a very large system dimmers with numbers higher than 192 might be required There are only 16 positions on the front panel thumbwheel switch In these situations the 16 switch number 1 on the dip switch makes it possible to have higher numbered packs on the same control line The first 16 pac...

Page 10: ... such as a fan failure missing dimmer modules or an obstruction in the airflow To reset a module in Airflow mode remove any obstruction or replace any missing modules and the control module will automatically reset itself In the event that these actions do not restore the system you may need to have the fan circuitry repaired A failure in any one pack will light its LED but not the LED in any othe...

Page 11: ...Pin No Function Wiring 1 2 3 4 5 Common Data Data Not Used Not Used Shield Pair 1 Pair 1 Pair 2 Pair 2 Control Out To next pack Control In From console or another pack Figure 6 Control Connectors Plug the control console into the male connector marked IN for the first pack Plug the male connector of a jumper cable into the pack connector marked OUT and the other end of the cable into the next pack...

Page 12: ...to Fig 7 8 and 9 for the physical location of each switch IMPORTANT The module must be configured before it is installed to conform to your application Please read carefully and make all necessary switch settings to your control module 1 THUMBWHEEL SWITCH Front Panel Figure 7 This switch selects which dimmers the module will control from the incoming control signal In this 12 dimmer pack position ...

Page 13: ...MPORTANT This switch should be used ONLY when using a Status control console moving the switch and using any other control console may damage that control console By placing the switch in the Status Only position you are placing 12 volts on pin 4 of the data cable For all other types of digital control consoles the switch must be in the Other Console position down only The switch should be checked...

Page 14: ...Figure 8 Universal Control Module Internal Switches DIP Switches Non Dim Switches Figure 9 Universal Control Module Non Dim Switches Page 12 ...

Page 15: ...the thumbwheel switch on the seventeenth pack should be set to 0 and the 16 switch numbered 1 on the dip switch in the ON up position This will cause the first dimmer in the seventeenth pack to be addressed as dimmer 193 and on up to a maximum of 384 Since the AMX 192 protocol stops at 192 a second console cable will be used in lieu of this switch SWITCH NOS 2 and 3 Pack Configuration Switches The...

Page 16: ...ng or incorrectly wired The Power Indicator will glow steadily if all wiring and phasing is correct 9 ANALOG INPUT CONNECTOR Front Panel Figure 7 Page 10 Connecting your analog control input into the 15 pin D connector on the front panel will allow control from a non multiplexed analog console to drive dimmers If both analog and a multiplexed protocol are used at the same time the analog levels wi...

Page 17: ...ROL DIMMER 10 CONTROL DIMMER 11 CONTROL DIMMER 12 CONTROL NOT USED NOT USED COMMON 11 PHASE TRIM ADJUSTMENT Front Panel Figure 7 Page 10 The control module is preset at the factory for 120 or 240 volts and should not require further phase trim adjusting but if you are using the TOPAZ 12 Pack in an environment that has unusually high or low voltage including I00V or 220V the phase trim will need to...

Page 18: ... AMUX C ND CLOCK CLOCK ANALOG MUX NOT USED DMX512 CMX GND DATA DATA NOT USED NOT USED Depends on the setting of the Status Other Switch see control module setup Step 4 Control Out To next pack Control In From console or another pack Figure 10 Control Connectors Plug the control console into the male connector marked In for the first pack Plug the male end of a jumper cable into the pack connector ...

Page 19: ...nd confirm that each of the dimmers is working 6 Turn off the Test Switch 7 Turn on all dimmer breakers 8 Close the front door of the pack The door should latch closed Move the retaining bracket on the right edge of the pack to the left and secure with the two thumb screws Note to Canadian users CSA requires screwdriver installed screws in lieu of thumb screws Two 8 32 x 1 2 screws are provided fo...

Page 20: ...nding dimmer numbers The simplest method of adjustment is through the use of an oscilloscope If split phase 3 wire power is being used only phases A and C need to be accurately adjusted Note If any phase is considerably out of adjustment with respect to the others the microprocessor will not run Take care that the adjustment process does not render the module temporarily inoperable Phase Trim Adju...

Page 21: ...wer control module fuse blown Protocol is wrong not selected control line is miswired TABLE 9 OUTPUT AND OPERATION PROBLEM SUGGESTED CAUSE REMEDY REFER TO CHAPTER SECTION Lights stuck at full Dimmer numbering is wrong Lights don t come on with Test Switch Lights don t come on with console control Improper dimmer curve Light bumps to FULL Dimmer modules 3 4 don t turn on Test switch is ON turn off ...

Page 22: ...V CIRCUITS FOREIGN ELECTRICAL SERVICE ONLY 240 415V 50 60HZ 3Ø 4 WIRE OR 240 480V 50 60HZ 1Ø 3 WIRE POWER FEEDER ENTRY 2 STRAIN RELIEF RANGE 1 15 29 21 mm to 1 98 50 292mm MAXIMUM FAN NOISE RATING NC33 MAXIMUM AMBIENT OPERATING TEMPERATURE 40 C 104 F MAXIMUM OPERATING HUMIDITY 90 W O CONDENSATION PHASE TO NEUTRAL OPERATING VOLTAGE 120V I0 OR 220 240V 10 OPERATING FREQUENCY 50 5HZ OR 60 5HZ ENCLOSU...

Page 23: ...feeder cables based on the 2002 NEC They all fit the 1 15 to 1 98 range of the Pack cable clamp and the 1 0 AWG 0 AWG maximum size of the terminations Dimmer Pack Rating Termination Temperature Rating Cable Size and Type Cable Diameter 2 4Kw 2 4kW 2 4kW 2 4kW 2 4kW 2 4kW 60 C 60 C 75 C 75 C 90 C 90 C 1 4G 1 5W 2 4G 2 5W 3 4G 3 5W 1 68 1 88 1 48 1 61 1 34 1 51 It is also possible to use single cond...

Page 24: ... LI A LI C L2 C L2 C L2 C L2 C L2 C L2 INTERLOCK STACKING CAPABILITIES The TOPAZ 12 Pack is designed so that several units can be stacked on top of each other The channel on the bottom of the packs is designed to fit over the handle on the top and the rubber feet minimize slipping Numerous packs can be stacked on top of each other as stability permits Stability must be verified after all power cab...

Page 25: ...service during the warranty period Leviton NSI will repair at its option defective materials provided you have identified yourself as the original owner of the product to Leviton NSI or any authorized Leviton NSI dealer Transportation charges to and from an authorized dealer or the Leviton NSI factory for repair shall be the responsibility of the owner All products returned to Leviton NSI must hav...

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