SERVICE INFORMATION
HCA-2500
6
a
20
20
40
40
60
60
80
80
120
120
140
140
160
160
18
0
180
20
20
100
100
91019
Ignition Air
Gap
Gauge
#.014 = .35mm
P/N 91004
Key Part Number
Description
Used for:
1
897801-33330
Tachometer PET-1000 Measuring engine speed to adjust carburettor
2
363018-00310
Washer
Installing crankcase oil seal of starter side
3
433019-12330
Flange nut
Removing magneto rotor (flywheel)
4
895612-79920
L-hex wrench (3 mm)
Removing and installing hex. socket bolts (M4)
5
895610-79920
L-hex wrench (4 mm)
Removing and installing hex. socket bolts (M5)
6
897701-06030
Bearing wedge
Removing ball bearings on crankshaft
7
897701-14732
Bearing tool
Removing and installing crankcase bearings
8
897702-30131
Piston pin tool
Removing and installing piston pin
(Use 8 mm dia. adapter)
9
897705-11520
Bearing tool
Removing and installing con-rod small end needle bearing
10
897712-04630
2-pin wrench
Removing and installing pawl carrier
11
897714-22830
Oil seal tool
Installing ball bearing in gear case
12
897714-24330
Oil seal tool
Installing crankcase oil seals
13
897726-09130
Oil seal tool
Removing clutch drum and installing clutch drum ball bearing
14 91004 Module air gap gauge Adjusting pole shoe air gaps
15 897800-79931
Spark tester
Checking ignition system
16
897803-30132
Pressure tester
Checking carburettor and crankcase leakages
17
897835-16131
Pressure connector
Checking crankcase and cylinder leakages
18
900100-08008
Bolt
Removing magneto rotor (flywheel)
19
91007
Compression gauge
Measuring cylinder compression
20
91019
Limiter cap tool
Removing and installing limiter cap
1-6 Special tools
1
4 : a=3mm
5 : a=4mm
2
3
6
7
8
9
10
11
12
14
15
16
18
17
20
19
13