SERVICE INFORMATION
HCA-2500
4
1-3 Torque limits
Descriptions
Size
kgf•cm
N•m
in•lbf
Starter
Pawl carrier
M 8
80 - 100
8 - 10
70 - 85
system Starter case
M 4*
22 - 28
2.2 - 2.8
19 - 24
Ignition Ignition coil (CDI module)
M 4*
38 - 55
3.8 - 5.5
35 - 50
system Spark plug
M 14
150 - 170
15 - 17
130 - 150
Fan cover
M 4*
38 - 55
3.8 - 5.5
35 - 50
Fuel
Carburettor insulator
M 5*
30 - 40
3 - 4
26 - 35
system Carburettor
M 5
35 - 45
3.5 - 4.5
30 - 40
Throttle wire housing nut
M 6
6 - 10
0.6 - 1.0
5 - 9
Fuel tank
M 5*
27 - 32
2.7 - 3.2
23 - 28
Clutch
Clutch hub
M 8
180 - 200
18 - 20
155 - 175
Engine Crankcase
M 5
75 - 85
7.5 - 8.5
65 - 75
Cylinder
M 5
75 - 85
7.5 - 8.5
65 - 75
Cylinder cover
M 4*
35 - 45
3.5 - 4.5
30 - 40
Muffler
M 5
55 - 65
5.5 - 6.5
50 - 55
Top guard
M 5*
25 - 35
2.5 - 3.5
22 - 30
Regular bolt, nut and screw
M 3
6 - 10
0.6 - 1.0
5 - 9
M 4
15 - 25
1.5 - 2.5
13 - 22
M 5
25 - 45
2.5 - 4.5
22 - 40
M 6
45 - 75
4.5 - 7.5
40 - 65
M 8
110 - 150
11 - 15
95 - 130
M 10
210 - 300
21 - 30
180 - 260
* Apply thread locking sealant. (See below)
1-4 Special repairing materials
Material
Location
Remarks
Grease
Drive shaft
Gear case
Rewind spring
Lithium based grease
Starter center post
Thread locking sealant
Starter case
Ignition coil
Fan cover
Carburettor insulators
Loctite #222, ThreeBond 1342 or equivalent
Fuel tank
Cylinder cover
Top guard
Latch
Loctite #675 or equivalent
PTO shaft
