background image

SERVICE INFORMATION

GT-220ES 

SRM-220ES

4

1-3 Torque limits

Descriptions Size

 

kgf•cm

 

N•m

 

in•lbf

Starter Starter 

case 

M 4 

14 - 28 

1.4 - 2.8 

12 - 24

system

Ignition  Ignition coil  

M 4 

30 - 50 

3 - 5 

26 - 45

system  Fan cover   

M 4** 

14 - 28 

1.4 - 2.8 

12 - 24

 

Spark plug   

M 14 

150 - 170 

15 - 17 

130 - 150

 

Ground lead terminal 

M 4** 

20 - 40 

2 - 4 

18 - 35

Fuel 

Intake insulator 

M 5** 

25 - 40 

2.5 - 4 

22 - 35

system  Carburettor  

M 5 

30 - 40 

3 - 4 

26 - 35

 

Throttle cable nut 

M 6 

25 - 35 

2.5 - 3.5 

22 - 30

 

Fuel tank   

M 5** 

30 - 45 

3.0 - 4.5 

26 - 40

Clutch  Clutch hub   

M 8 

120 - 160 

12 - 16 

100 - 140

Engine Crankcase  

5

 

70 - 100 

7 - 10 

60 - 90

 Cylinder 

 

5

 

70 - 100 

7 - 10 

60 - 90

 

Cylinder cover 

M 4 

14 - 28 

1.4 - 2.8 

12 - 24

 Muf

fl

 er 

 

M 5 

60 - 100 

6 - 10 

52 - 85

 

Top guard   

M 5* 

15 - 25 

1.5 - 2.5 

13 - 22

Others  Trigger holder assembly 

M 5 

35 - 55 

3.3 - 5.5 

30 - 48

 

Trigger holder assembly band 

M 5 

20 - 40 

2 - 4 

18 - 35

Regular bolt, nut and screw 

M 3 

  6  -  10 

0.6  -  1 

5  -  9

 

 

 

M 4 

15 - 25 

1.5 - 2.5 

13 - 22 

 

 

 

M 5 

25 - 45 

2.5 - 4.5 

22 - 40 

 

 

 

M 6 

45 - 75 

4.5 - 7.5 

40 - 65 

 

 

 

M 8 

110 - 150 

11 - 15 

95 - 130 

 

 

 

M 10 

210  -  300 

21  -  30 

180  -  260             

*Tapping screw   ** Apply thread locking sealant. (See below)

† 

The torque differences among bolts should not exceed 20 kgf• cm (2N•m, 17in•lbf) on one cylinder or 

crankcase.

1-4  Special repairing materials

 Material

 

Location

 

Remarks

Thread locking sealant  Fan cover

 Intake 

insulator 

 

 

Ground lead terminal 

ThreeBond 1342 or equivalent

 

 Fuel 

tank 

Grease Gear 

case

 

Rewind spring 

Lithium based grease

 

Starter center post

Summary of Contents for GT-220ES

Page 1: ...ERVICE DATA TRIMMER BRUSHCUTTER GT 220ES SRM 220ES Serial nember 36000001 and after STAGE MODEL Serial nember 37000001 and after CONTENTS page 1 SERVICE INFORMATION 2 1 1 Specification 2 1 2 Technical...

Page 2: ...eries Spark arrestor muffler 37 series Spark arrestor muffler with catalyst Starter Type ES effortless start Rope diameter x length mm in 3 0 x 820 0 12 x 32 2 Fuel Type Premixed two stroke fuel Mixtu...

Page 3: ...12 0 016 Ignition timing at 3000 r min BTDC 27 at 8000 r min BTDC 42 Carburettor Venturi Size mm in 9 0 0 354 Throttle Bore mm in 10 5 0 413 Idle adjust screw initial setting turn in 1 1 2 2 1 2 Idle...

Page 4: ...90 Cylinder cover M 4 14 28 1 4 2 8 12 24 Muffler M 5 60 100 6 10 52 85 Top guard M 5 15 25 1 5 2 5 13 22 Others Trigger holder assembly M 5 35 55 3 3 5 5 30 48 Trigger holder assembly band M 5 20 40...

Page 5: ...D Piston ring groove Max 1 6 0 063 E Piston ring side clearance Max 0 1 0 004 F Piston pin outer diameter Min 7 970 0 3138 G Piston ring width Min 1 45 0 057 H Piston ring end gap Max 0 5 0 02 K Cran...

Page 6: ...ing and installing piston pin Use 8 mm dia adapter 8 897705 11520 Bearing tool Removing and installing con rod small end needle bearing 9 897712 04630 2 pin wrench Removing and installing pawl carrier...

Page 7: ...mixture needle settings Parts Required 2 limiter plug P N P005 001270 1 Remove plugs from Idle mixture needle hole A and Hi speed mixture needle hole B using limiter plug tool C as follows 1 Put limi...

Page 8: ...T 220ES 8 800 r min on SRM 220ES with nylon line head 10 500 r min on SRM 220ES with metal blade Then turn Hi speed mixture needle anticlockwise to reduce WOT en gine speed 20 r min 6 Start engine aga...

Reviews: