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Exhaust Port Cleaning

Level 2.

Tools required:

    3 mm Hexagon wrench, Wood or plastic scraper

Parts Required: 

  As needed: Heat Shield

1.    Remove spark plug lead from spark plug, and remove engine 

cover. 

2.    Place piston at top dead center. Remove muffler (A) and heat 

shield (B). 

3.    Use a wood or plastic scraping tool to clean deposits from cylinder 

exhaust port.

IMPORTANT 

Never use a metal tool to scrape carbon from the exhaust port.  

Do not scratch the cylinder or piston when cleaning the exhaust 

port. Do not allow carbon particles to enter the cylinder. 

4.    Inspect heat shield, and replace if damaged.

5.    Install heat shield and muffler.

6.    Tighten muffler mounting bolts (or nuts) to 80-95 in•lbf    

(90-110 kgf•cm).

7.    Start engine, and warm to operating temperature.

8.    Stop engine, and re-tighten mounting bolts (or nuts) to specifica

-

tions.

9.    Install engine cover and attach spark plug lead.

A

B

carburetor

 

adJustment

Engine Break-In

New engines must be operated a minimum duration of two tanks of fuel 

break-in before carburetor adjustments can be made. During the break-

in period your engine performance will increase and exhaust emissions 

will stabilize. Idle speed can be adjusted as required.

High Altitude Operation

This engine has been factory adjusted to maintain satisfactory starting, 

emission, and durability performance up to 1,100 feet mean sea level 

(MSL) (96.0 kPa and below). To maintain proper engine operation and 

emission compliance above 1,100 feet MSL the carburetor may need to 

be adjusted by an authorized ECHO service dealer.

IMPORTANT 

If the engine is adjusted for operation 

above

 1,100 feet MSL, the 

carburetor must be re-adjusted when operating the engine 

below

 

1,100 feet MSL, otherwise severe engine damage can result.

Summary of Contents for GT-200R - 12-08

Page 1: ...al MODEL GT 200R WARNING Read rules for safe operation and instructions carefully ECHO provides an Opera tor s Manual and a Safety Manual Both must be read and understood for proper and safe operation...

Page 2: ...r Filter 16 Fuel Filter 16 Spark plug 17 Cooling System 17 Exhaust System 18 Carburetor Adjustment 19 Lubrication 20 Troubleshooting 21 Storage 22 Specifications 23 Servicing Information 24 Parts Seri...

Page 3: ...t symbol accompanied by the word CAUTION calls attention to an act or condition which may lead to minor or moderate personal injury if not avoided Safety manual safety symbols and important informatio...

Page 4: ...in good blood circulation by performing vigor ous arm exercises during frequent work breaks and also by not smoking Limit the hours of operation Try to fill each day with jobs where operating the unit...

Page 5: ...titive move ment Do exercises to strengthen the hand and arm muscles Immediately stop using all power equipment and consult a doctor if you feel tingling numbness or pain in the fingers hands wrists o...

Page 6: ...ries which have not been tested and approved by ECHO Read and comply with all safety instructions listed in this manual and safety manual An Emission Control Label is located on the engine This is an...

Page 7: ...decals are legible and that you understand and follow the instruc tions on them If a decal cannot be read a new one can be ordered from your ECHO dealer See PARTS ORDERING instructions for specific i...

Page 8: ...que 9 STOP SWITCH TOGGLE SWITCH mounted on the engine Move switch UP to RUN DOWN to STOP 10 TOP GUARD Provides arm rest during operation and protects arm from hot engine 11 SPARK ARRESTOR CATALYTIC MU...

Page 9: ...to packaging restrictions installation of the plastic debris shield nylon line head and positioning of the front handle may be necessary After opening the carton check for damage Immediately notify y...

Page 10: ...ert 5 mm 3 16 in diameter locking tool A 3 Place large washer B then line head C on threaded shaft fol lowed by small metal washer D and locknut E 4 Install 3 8 24 locknut using 14 5 mm 9 16 in wrench...

Page 11: ...ot meeting ECHO requirements are NOT approved for use in ECHO 2 stroke gasoline engines Use of alternative fuels may cause performance problems loss of power overheating fuel vapor lock and unintended...

Page 12: ...MPORTANT Spilled fuel is a leading cause of hydrocarbon emissions Some states may require the use of automatic fuel shut off containers to reduce fuel spillage After use DO NOT store a unit with fuel...

Page 13: ...s 4 Recoil Starter Lay the unit on a flat area and keep movable attachment parts clear of all obstacles Firmly grasp right hand grip with left hand and fully depress throttle trigger to wide open posi...

Page 14: ...sible and flows freely in the clear fuel tank return line Pump bulb an additional 4 or 5 times 3 Recoil Starter Lay the unit on a flat area and keep movable attachment parts clear of all obstacles Rap...

Page 15: ...Allow unit to cool before performing service Wear gloves to protect hands from sharp edges and hot surfaces COMPONENT SYSTEM MAINTENANCE PROCEDURE SKILL LEVEL REQ D DAILY OR BEFORE USE EVERY REFUEL 3...

Page 16: ...ter can be reused be certain it Fits tightly in the air filter cavity Is installed with the original side out 5 Install air filter cover NOTE Carburetor adjustment may be needed after air filter clean...

Page 17: ...2 in cleaning brush Parts Required None IMPORTANT To maintain proper engine operating temperatures cooling air must pass freely through the cylinder fin area This flow of air car ries combustion heat...

Page 18: ...shield are in the slot of the cover exhaust system Spark Arrestor Screen Level 2 Tools Required Cross head screwdriver soft metal brush Parts Required Screen Gasket 1 Remove engine cover see Cooling S...

Page 19: ...ure 8 Stop engine and re tighten mounting bolts or nuts to specifica tions 9 Install engine cover and attach spark plug lead A B carburetor adjustment Engine Break In New engines must be operated a mi...

Page 20: ...manual Turn idle screw A clockwise to increase idle speed counter clockwise to decrease idle speed WARNINg When carburetor adjustment is completed the cutting attachment should not turn at idle other...

Page 21: ...u T r e l a e d o h c E r u o y e e S r e l a e d o h c E r u o y e e S g u l p t a k r a p S k r a p s o N t c e r r o c n i p a g k r a p S n o b r a c h t i w d e r e v o C l e u f h t i w d e l u...

Page 22: ...k 2 Place the stop switch in the OFF position 3 Remove accumulation of grease oil dirt and debris from exterior of unit 4 Perform all periodic lubrication and services that are required 5 Tighten all...

Page 23: ...FC FD two stroke air cooled engine oil Gasoline Use 89 Octane unleaded Do not use fuel containing methyl alcohol more than 10 ethyl alcohol or 15 MTBE Do not use alternative fuels such as E 20 or E 8...

Page 24: ...he model and serial number of your unit to help your Consumer Product Support Representative warranty registration To ensure trouble free warranty coverage it is important that you regis ter your Echo...

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