background image

SERVICE INFORMATION

CS-500ES

8

2-3 Adjusting carburettor

1.  Start and warm engine for 100 seconds alternating 
engine speed between WOT and idle every 5 seconds. 
Turn H mixture needle (C) anticlockwise until engine 
speed drops to approx. 11,400 r/min at WOT.

NOTE :

 Do not run engine at high speed without  

load longer than 10 seconds, or engine damage 
may occur.

2.  Adjust L mixture needle (B) using D-shaped tool 
(A) to reach maximum engine speed just before 
lean drop off.

3.  Set idle speed to 3,500 r/min by turning Idle 
adjust screw (D). Engine speed should be stable 
at 3,500 +/- 50 r/min after Idle adjust screw 
adjustment.

4. Turn L mixture needle (B) anticlockwise reduc-
ing engine idle speed 600 r/min to set idle speed at 
2,900 r/min. The engine idle speed ranges is 2,800 
- 3,000 r/min.

NOTE : 

Engine speed must be allowed to stabilize 

a minimum of 20 seconds after each adjustment 
of L mixture needle to assure accurate tachometer 
readings.

NOTE : 

If you want make sure idle rich size, pinch 

pulse pipe (E) as shown.

5.  Before adjustment, WOT engine speed should be 11,400 r/min or less. If engine speed is higher, turn 
H mixture needle (C) anticlockwise until 11,400 r/min is achieved. To make the 

fi

 nal WOT engine speed 

adjustment, turn H mixture needle (C) clockwise in 1/8 turn increments with the engine at idle, then 
squeeze throttle trigger and check WOT engine speed. The 

fi

 nal WOT engine speed should fall within 

11,800 - 12,000 r/min.

6. Start engine, and verify engine idle speed ranges from 2,800 to 3,500 r/min, and WOT engine speed  
ranges from 11,800 to 12,500 r/min. Make sure the chain does not rotate when engine is idling. When 

fi

 nal adjustment is completed, the engine should idle, accelerate smoothly, and attain WOT per above 

speci

fi

 cations.

NOTE : 

Engine WOT, and idle speed in 

fi

 eld operation may vary from 

fi

 nal adjustment speci

fi

 cations due 

to changing ambient conditions, fuel, and engine loads. Engine speed variances should be within the safe 
ranges for WOT and Idling speed as listed in Section 1-2 Technical data, otherwise the carburetor should 
be readjusted.

3  SERVICE HINT for PET-9000

Remove starter and connect red probe (A) of PET-
9000 when measuring Ignition timing as shown.

Reinstall starter to start engine.

(B)

(C)

(D)

(E)

(A)

(A)

Summary of Contents for CS-500ES

Page 1: ...ation SERVICE DATA CHAIN SAW ECHO CS 500ES STAGE MODEL Serial number 37000001 and after 0 CONTENTS page 1 SERVICE INFORMATION 2 1 1 Specification 2 1 2 Technical data 3 1 3 Torque limits 4 1 4 Special repairing materials 4 1 5 Service limits 5 1 6 Special tools 6 2 CARBURETTOR ADJUSTMENT PROCEDURE 7 2 1 General adjusting rules 7 2 2 Presetting Idle adjust screw L mixture needle and H mixture needl...

Page 2: ...r Type Diaphragm horizontal draught Model Walbro WT 1011 with Large D shaped mixture needles Venturi size Throttle bore mm in 13 5 15 85 0 531 0 624 Ignition Type CDI Capacitor discharge ignition system Digital magneto Spark plug BPMR8Y Starter Type ES effortless start Rope diameter x length mm in 3 8 x 750 0 150 x 29 5 Fuel Type Premixed two stroke fuel Mixture ratio 50 1 2 Petrol Minimum 89 octa...

Page 3: ...iming at 3 000 r min BTDC 17 at 8 000 r min BTDC 29 at 10 000 r min BTDC 35 PET 9000 Parameter 1 324 Parameter 2 03 Carburettor Idle adjust screw initial setting turns in 2 L mixture needle initial setting turns out 1 1 2 H mixture needle initial setting turns out 3 1 8 Test Pressure minimum MPa kgf cm2 psi 0 05 0 5 7 0 Metering lever height mm in 1 65 0 06 lower than diaphragm seat Chain oil disc...

Page 4: ...25 40 Crankcase at oil bypass M5 55 70 5 5 7 48 60 Cushion M5 20 30 2 3 18 25 Front handle M5 40 55 4 5 5 35 48 M4 30 45 3 4 5 25 40 Rear handle assembly M side M5 40 55 4 5 5 35 48 D side M5 40 55 4 5 5 35 48 Handle lid M4 20 30 2 3 18 25 Brake lever D side M5 40 60 4 6 35 40 M side M5 50 70 5 7 45 60 Brake cover M4 10 20 1 2 9 18 Washer at brake band M4 15 25 1 5 2 5 13 22 Sprocket guard plate M...

Page 5: ...on outer diameter Min 43 87 1 727 C Piston pin bore Max 11 025 0 4341 D Piston ring groove Max 1 6 0 063 E Piston ring side clearance Max 0 1 0 004 F Piston pin outer diameter Min 10 98 0 4323 G Piston ring width Min 1 45 0 057 H Piston ring end gap Max 0 8 0 03 K Con rod small end bore Max 15 025 0 5915 L Crankshaft runout Max 0 02 0 001 M Sprocket bore Max 12 75 0 5020 N Clutch drum bore Max 73 ...

Page 6: ...037 Compression gauge Measuring cylinder compression 7 897702 30131 Piston pin tool Removing and installing piston pin 8 897701 06030 Bearing wedge Removing and crankshaft ball bearings 9 897563 19830 Metering lever gauge Measuring metering lever height on carburettor 10 X686 000000 ThreeBond 1207D Applying crankcase seam 11 900300 Ignition Analyzer PET 9000 Measuring Ignition timing Primary Secon...

Page 7: ...st screw to 3 200 200 r min Make sure WOT engine speed in range 11 800 12 500 r min If engine does not run correctly after this adjustment proceed to the next step 2 2 2 2 Presetting Idle adjust screw L mixture needle and H mixture needle Tools Required Small screwdriver with 2 5 mm blade P N G310 000050 electronic tachometer P N Y089 000090 D Shaped tool A 1 Turn L and H mixture needles clockwise...

Page 8: ...adjustment WOT engine speed should be 11 400 r min or less If engine speed is higher turn H mixture needle C anticlockwise until 11 400 r min is achieved To make the final WOT engine speed adjustment turn H mixture needle C clockwise in 1 8 turn increments with the engine at idle then squeeze throttle trigger and check WOT engine speed The final WOT engine speed should fall within 11 800 12 000 r ...

Reviews: