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Echo CGSL01AF1, Operator'S Manual

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Echo CGSL01AF1 Operator'S Manual Download Page 7

4

M

ODEL

 D

ESCRIPTIONS

C

HAPTER

 

4

C

HARGING

 S

TATION

 M

ODEL

 D

ESCRIPTIONS

, S

PECIFICATIONS

, 

AND

 D

IMENSIONS

4. Charging Station Model Descriptions, Specifica

‐

tions, and Dimensions

4.1. Model Descriptions

4.2. Specifications (all models)

Model

Description

CGSL01AF1

Charger with Station Loop peripheral wire only.

CGSL11AF1

Charger with Station Loop peripheral wire and 
one Field Zone peripheral wire.

CGSL21AF1

Charger with Station Loop peripheral wire and 
two Field Zone peripheral wires.

Operating Temperature

0 to 50° C

Input

120 VAC 

‐

 60 Hz (360 W maximum)

Charge Outputs

32 VDC (320 W maximum)

Output Circuits

Class 2

Summary of Contents for CGSL01AF1

Page 1: ...CGSL01AF1 CGSL11AF1 CGSL21AF1 Charging Station Operator s Manual 2019 ECHO Incorporated All Rights Reserved X7507850000 REVISED 1 11 19 EN ENGLISH ...

Page 2: ...l Descriptions 4 Specifications all models 4 Dimensions 5 Chapter 5 Charging Station Components 7 Chapter 6 Charging Station Installation Requirements 8 Required Tools 8 AC Power Supply Wiring 8 Installation Offsets 9 Chapter 7 Charging Station Installation Procedure 10 Station Loop Field Zone 1 and Field Zone 2 Charging Stations 10 Chapter 8 Alignment to Robot 16 Alignment Instructions 16 Chapter...

Page 3: ...pection and Cleaning 22 Cold Weather Storage as installed 22 Cold Weather Storage or Moving removed from installation 22 Chapter 11 BDR100 Timer Accessory Kit 25 Components 25 Required Tools 26 Installation 26 Timer Cable Assembly to Charging Station 29 ...

Page 4: ...aches any unau thorized access interference intrusion leakage and or theft of data or information 1 1 FCC Declarations This equipment has been tested and found to comply with the limits or a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment Th...

Page 5: ...o property and serious or fatal injury The safety alert symbol accompanied by the word DANGER calls attention to an act or condition which WILL lead to serious personal injury or death if not avoided The safety alert symbol accompanied by the word WARNING calls attention to an act or condition which CAN lead to serious personal injury or death if not avoided The safety alert symbol accompanied by ...

Page 6: ...AUTION To reduce risk of injury only charge the robot with this charging station HAZARDOUS VOLTAGE Risk of fire and burn To reduce the risk of fire or burn use only on circuits provided with 15 A branch circuit protection in ac cordance with the National Electrical Code ANSI NFPA 70 De energize AC power before performing work to or near the charging station Follow all lock out and tag out procedur...

Page 7: ...cifications all models Model Description CGSL01AF1 Charger with Station Loop peripheral wire only CGSL11AF1 Charger with Station Loop peripheral wire and one Field Zone peripheral wire CGSL21AF1 Charger with Station Loop peripheral wire and two Field Zone peripheral wires Operating Temperature 0 to 50 C Input 120 VAC 60 Hz 360 W maximum Charge Outputs 32 VDC 320 W maximum Output Circuits Class 2 ...

Page 8: ...5 DIMENSIONS CHAPTER 4 CHARGING STATION MODEL DESCRIPTIONS SPECIFICATIONS AND DIMENSIONS 4 3 Dimensions Mower Configuration Shown A top view B side view A B 39 1 in 993 mm 25 4 in 646 mm 14 0 in 356 mm ...

Page 9: ...6 DIMENSIONS CHAPTER 4 CHARGING STATION MODEL DESCRIPTIONS SPECIFICATIONS AND DIMENSIONS Range Picker Configuration Shown A top view B side view A B 39 1 in 993 mm 25 4 in 646 mm 14 0 in 356 mm ...

Page 10: ...TATION COMPONENTS 5 Charging Station Components 1 Enclosure top 6 Serial number location 2 Dust cover 7 T 27 Torx driver 3 Charging arm 8 Conduit connector 4 Base 9 Tie strap 13X 5 Input panel Caution label 8 2 6 1 3 4 5 7 9 ...

Page 11: ...e during installation 6 1 Required Tools 6 2 AC Power Supply Wiring Use 14 AWG electrical wire and in liquid tight electrical conduit for AC power into the charging station NOTE Wire and conduit are not included with the charging station 8 mm Socket Driver Hammer 3 mm Flat Blade Screwdriver Slip Joint Pliers 1 Phillips Screwdriver T 27 Torx Driver Adjustable Wrench 7 8 in Drill Bit Wire Strippers ...

Page 12: ... on flat ground whenever possible If the entire field is on a slope install the charging station on a flat portion at the top The robot has no brake when it is in charge mode The robot can slide away from the charging contacts if the longitudinal slope by which the robot enters the charging station is greater than zero degrees 0 ...

Page 13: ...for specific questions regarding installation 7 1 Station Loop Field Zone 1 and Field Zone 2 Charging Stations 1 Clear debris cut grass or vegetation from the installation location 2 Remove the charging station from its packaging Lift the charging station from the base do not lift it from the charging arm 3 Remove the M5 nuts 8X from the base of the enclosure top and save for reassembly 4 Range Pi...

Page 14: ...ripheral wires 6 Route the Station Loop Field Zone 1 and Field Zone 2 peripheral wires under the base and up through a cord grip Allow a minimum length of 15 7 in 400 mm of each peripheral wire inside the enclosure top Hand tighten the cord grips Provide excess wire under the base for future reposi tioning 1 Front of enclosure top 3 Field Zone 1 peripheral wire 2 Station Loop peripheral wire 4 Fie...

Page 15: ...or s at the locations shown securely tighten the terminal screws 9 Use an adjustable wrench or slip joint pliers to securely tighten the cord grips This will secure the peripheral wires to the base and create a water tight seal 10 Pull the 14 AWG AC wires through the in liquid tight conduit Assemble conduit connector fitting and seal to the liquid tight conduit Place the conduit connector into the...

Page 16: ... in 11 mm of insulation from the end of each wire 12 Insert a flat blade screwdriver into the small terminal block opening s to open the spring contact Install the 14 AWG AC wires neutral white line black ground green into their corresponding large terminal block openings Install one wire per terminal block opening The stripped ends of the 1 14 AWG AC wires 4 Seal 2 Liquid tight conduit 5 Input pa...

Page 17: ...e of the terminal block Remove the screw driver Gently pull each wire to verify a secure connection 13 Align the holes in the enclosure top with the holes in base Place the enclosure top onto the base Ensure no wires a pulled or pinched Assemble and securely tighten the M5 nuts 8X 1 Small terminal block openings 2 14 AWG AC wires 3 Large terminal block openings 2 1 3 ...

Page 18: ...ower Configuration Only Remove underground hazards below the charging station Use a hammer to install the four landscaping spikes to secure the base to the ground 15 Range Picker Configuration Only Use the appropriate size and type of anchor to secure the charging station to the foundation of the ball collection system ...

Page 19: ...ill move to allow for correct alignment to the robot A Mower Configuration B Range Picker Configuration 8 1 Alignment Instructions 1 Remove the landscaping spikes or anchors from the base of the charging station 2 Push the robot to the charging station along the Station Loop peripheral wire A B ...

Page 20: ...the robot Visually inspect the alignment of the charging arm to the charging panel on the robot 4 Move the charging arm assembly up or down as required Use a T 27 Torx Driver to loosen the mounting screws 4X on the charging arm mounting plate 1 Charging arm 2 Charging panel 1 Mounting screws 2 Charging arm mounting plate 1 2 1 2 2 1 1 ...

Page 21: ...with the charging panel on the robot 6 Tighten the mounting screws 4X on the charging arm mounting plate 7 Place the charging station so the front of the enclosure top is 28 3 in 720 mm from the Station Loop Field Zone 1 and Field Zone 2 peripheral wires 1 Charging arm 2 Charging panel 2 1 2 1 ...

Page 22: ... the Station Loop Field Zone 1 and Field Zone 2 peripheral wires and proceed to the charging station 10 Observe the robot as it approaches the charging station Position the charging station so the charging arm is at a 30 angle when the robot is docked Adjust the charging station as required 11 Secure the charging station base with landscaping spikes or anchors 1 Robot 2 Charging station 3 Peripher...

Page 23: ...the peripheral wire s The TEST LED will illuminate 9 2 LED Indicators Four LED indicators are located on the input panel rear side of charger WARNING If an LED is not illuminated AC power may still be present TEST LED Illuminates green when AC power is present and the power switch is in the TEST position SL Station Loop LED Blinks green when the station loop peripheral wire is correctly connected ...

Page 24: ...ATION Z2 Field Zone 2 LED Blinks green when Field Zone 2 peripheral wire is correctly connected blinks red when incorrectly connected 1 Input panel 4 Z1 Field Zone 1 LED 2 TEST LED 5 Z2 Field Zone 2 LED 3 SL Station Loop LED 1 2 4 3 5 ...

Page 25: ...if necessary 6 Use a plastic scraper nylon brush compressed air or a damp cloth to clean dirt grass sticks or obstructions NOTE Do not use a high pressure washer or running water for cleaning Never use solvents 10 2 Cold Weather Storage as installed 1 Move the power switch to the OFF position 2 De energize AC power at the mains 3 Cover the charging station with a non conductive waterproof barrier ...

Page 26: ...fely secure the wires and the liquid tight conduit 7 Remove the landscaping spikes or anchors at the charger enclosure base 8 Label the Station Loop Field Zone 1 and Field Zone 2 peripheral wires then remove them from the surge protectors 9 Loosen the gray cord grips located on the base of the charging station 10 Remove the Station Loop Field Zone 1 and Field Zone 2 peripheral wires from the charg...

Page 27: ...24 COLD WEATHER STORAGE OR MOVING REMOVED FROM INSTALLATION CHAPTER 10 MAINTENANCE PROCEDURES 11 Assemble a wire nut to the end of each peripheral wire Safely secure the wires ...

Page 28: ...PORTANT Read the instruction sheet provided with the timer prior to installing this kit Follow all safety instructions See Safety Instructions 11 1 Components 1 Cover screw 8 Backing plate screw 2 Cover 9 Timer box 3 Cover gasket 10 Cable grommet 2 1 3 4 5 6 7 9 8 10 12 14 10 13 11 11 ...

Page 29: ...ation 1 Remove the cover from the timer box 2 Install the DIN rail to the backing plate Install the backing plate inside the timer box 4 Timer 11 Cable grommet nut 5 DIN rail screw 12 T Tap spade connector 6 DIN rail 13 DIN rail nut 7 Backing plate 14 Timer cable 1 DIN rail 2 Backing plate 3 Timer box 3 2 1 ...

Page 30: ...grip 4 Use a 1 Phillips screwdriver connect the wires of the timer cable to the timer red wire to terminal A1 black wire to terminal A2 white wire to terminal B1 Turn the dial at the bottom of the timer until it reads DE 1 Cord grip 3 Cord grip nut 2 Timer box 4 Timer cable 1 Red wire to terminal A1 3 White wire to terminal B1 2 Black wire to terminal A2 4 Dial 4 1 2 2 1 3 DE DE A1 A2 B1 1 2 3 4 ...

Page 31: ...d to secure wiring from the remaining in NPT opening in the timer box to any external equipment eg golf ball transfer system 8 Use an adjustable wrench or slip joint pliers to securely tighten the cord grip This will secure the cable and create a water tight seal 9 Place the mounting fasteners not included in the timer box mounting holes Mount the timer box to the final location 1 Timer 2 DIN rail...

Page 32: ...h to the OFF position 2 De energize AC power at the mains 3 Remove the M5 nuts 8X from the base of the enclosure top and save for reassembly 4 Remove the enclosure top 5 Specific applications may require the mounting of an additional cord grip Drill one 7 8 in 22 mm hole for the cord grip in the base at the location shown Assemble the cord grip to the base using the supplied cord grip nut 1 Cover ...

Page 33: ...DR100 TIMER ACCESSORY KIT 6 Route the timer cable under the base and through the cord grip as shown Allow a minimum of 16 in 400 mm of cable inside the enclosure top Hand tighten the cord grip 1 Hole location 7 8 in 22 mm 2 Base 1 Timer cable 2 Cord grip 1 2 ...

Page 34: ...onnector Close the connector over the wire Secure the connector to the wire with a pair of standard pliers 9 Use an adjustable wrench or slip joint pliers to securely tighten the cord grip This will secure the cable and create a water tight seal 10 Align the holes in the enclosure top with the holes in base Place the enclosure top onto the base ensure no wires are pinched or pulled 11 Assemble and...

Page 35: ...ECHO Incorporated 400 Oakwood Road Lake Zurich IL 60047 www echo usa com ...

Page 36: ...ns des instructions d entretien ou de rappel du produit et verifier que vous etes le proprietaire en cas de vol ou de peite Confidential information provided will not be shared or sold La información confidencial provista no será compartida ni vendida Les informations confidentielles fournies ne seront pas partagées ou vendues Primary use of tool Professional Sports Turf Golf Course Uso primario d...

Page 37: ...ity of the original purchaser The original purchaser must demonstrate reasonable care and use of and follow preventative maintenance storage and battery usage recommendations for the ECHO ROBOTICS Product as prescribed in the Operator s Manual Should a malfunction defect failure problem or difficulty in the operation of the ECHO ROBOTICS Product occur you must deliver or ship your ECHO ROBOTICS Pr...

Page 38: ...MPLIED WARRANTIES OR CONDITIONS OTHER THAN THIS LIMITED WARRANTY THERE ARE NO OTHER WARRANTIES OR CONDITIONS EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ALL WARRANTIES OR CONDITIONS OTHER THAN THIS LIMITED WARRANTY ARE SPECIFICALLY DISCLAIMED ECHO s SOLE OBLIGATION RESPONSIBILITY AND LIABILITY INCURRED AS ...

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