920-0002-00 Rev. B
Page 6 of 8
WARNING!
Halogen bulbs are extremely hot! Allow to cool completely
before attempting to remove. Gloves and eye protection
should be worn when handling halogen lamps as they are
pressurized and accidental breakage can result in flying
glass.
!
Maintenance
Do not oil or grease this unit. It is constructed with permanent-
ly lubricated bearings which do not need lubrication. Clean
the lens and base with soap and water, or a lens polish using
a soft cloth.
Replacement:
Lens Removal & Replacement
Lens removal and replacement is done starting at one end and working towards the other. Multiple section bars contain
lenses that are separated by baffles. These baffles may require removal as well. The lens/baffle joint can be a very tight one.
Significant force can be required to separate or join them. In some cases, the use of a soft, rubber mallet will be helpful. In all
cases, use caution when applying force or pressure during this process.
Removal
1. Note the position of each lens section and baffle. On 5-section bars, this is particularly important.
2. Remove the #6-32 screws at each end of the bar. There will also be a lock washer with the screw.
3. Pull up on the end of the lens at the end of the bar, unseating the lens from the aluminum base.
4. Pull the lens until it separates from the baffle. An up and down motion will facilitate the separation.
5. If it is required to access the next section of the bar, remove the baffle using this procedure:
a. Slide the baffle along the aluminum base until it separates from the adjoining lens.
b. The baffles utilize a snap-in feature. To remove the baffle, squeeze outer, contoured surface while pulling straight up.
6. Remove next lens by sliding it along the aluminum base and then up and away from the bar.
7. Repeat steps 4 - 6 as necessary to gain access to each successive section of the bar.
1. Refer to the position notes taken in step 1 above.
2. Starting at one end of the bar, place the end section lens in the bar. Be sure that the rubber seal along the aluminum base
is in place. Verify the lens is seated in the track along the aluminum base and the end cap. Insert the #6-32 screw and lock
washer to secure the lens.
3. Position the baffle near the lens edge and press down firmly until it snaps in place. Verify that both retaining surfaces have
latched securely inside the aluminum base.
4. Slide the baffle towards the lens until the lens and baffle seat. There will be approximately a 1/16” gap (when viewed from
the outside of the baffle) between the end of the lens and the inside edge of the baffle.
5. Position the next lens near the baffle, ensuring it’s seated in the aluminum base track. Slide the lens into the baffle until
seated. The approximate 1/16” gap is appropriate here as well.
6. Repeat steps 4 and 5 as necessary.
7. Position the end lens section and seat it into the baffle. Push the lens down until it seats into the aluminum base track and
end cap. Secure it with the #6-32 screw and lock-washer.
8. A final adjustment to the baffles may be necessary. They can be slid a slight amount along the aluminum base by tapping
with a mallet.
9. Wipe the lenses clean with a soft, clean rag.
Bulb Replacement:
WARNING!
The power supply outputs are hazardous. To avoid the risk of electrical shock, turn the unit off and wait 2 minutes before
plugging or unplugging the strobe output cables.
Consider changing all of a specific bulb type when one burns out. This will minimize removal and replacement of outer lenses.
Rotators:
1. With the rotator reflector facing the motor, use pliers or screwdriver to remove the retaining clip. Take care not to lose the clip.
2. Slide the bulb and its holder toward the motor.
3. Grip both the bulb and holder and pull apart. Do not stress the wire.
4. Replace bulb with a 12V, 55W H1 Halogen bulb (ECCO replacement p/n R5812BH). Do not touch the glass with bare hands.
5. Slide the bulb and holder back into position.
6. Replace the clip.
7. Verify the rotator will spin.
8. Power up, and test the system before replacing lenses.
