Ebsray RC SERIES Installation, Operation & Maintenance Instructions Manual Download Page 10

 

10 

 

c)  Press Seal Seat 

in with fingers. 

 

 

(Ensure complete 
and square 
engagement) 

 

 

Refer Fig 9 

 
 
 
 
 

Fig 9 

 
3.  Fit Primary O-Ring 

to Cartridge then fit 
Secondary O-Ring. 

 

Refer Fig 10 

 
 
 
 
 
 
 

Fig 10

 

4.  a)  Fit IE Bearing to

 

 

Shaft. 

 

(Note: this is an 

 

interference fit) 

 

(Note: Apply  force 
to  inner race of 
 Bearing only.) 

 

b)  Lock Bearing in 
position with Circlip. 
Refer Fig 11 

 

Fig 11

 

 
 
5.  Fit DE Bearing to Shaft. 

 

(Note: this is an 

 

interference fit) 

 

(Note: Apply force to

 

inner race of  Bearing 

 

only.)

 

 

Refer Fig 12 

 
 
 
 
 
 

Fig 12 

6.  a)  Fit Bearing/Shaft 

Assembly into 
Cartridge. 

 
 

b)   Fit Seal rotating 

subassembly to 
Cartridge/Shaft 
Assembly. 

 

 

Refer Fig 13 

 
 
 

Fig 13 

 

c)  Press down and lock 

in position with 
Circlip. 

 

 

Refer Fig 14 

 
 
 
 
 
 

Fig 14

Final pump assembly 

 
7.  Fit Dust Seal to Body. 
 

(Note position of lip) 

 

Refer Fig 15 

 
 
 
 
 
 

Fig 15

 

8.  To assist assembly, 

lightly lubricate bore in 
cartridge zone with a 
compatible good 
quality detergent-free 
light oil and fit Quill 
Assembly to Body. 

 
9.  Lock in place with 4 

grubscrews. (apply 
Loctite 243 or 
equivalent to grubscrews)  

Fig 16 

 

Refer Fig 16 

 
10. Fit Key and Impeller. 

Ensure Impeller 
maintains an accurate 
free sliding fit on Shaft 
and Key. 

This is 

critical

 

 

Refer Fig 17 

 

 

Fig 17 

 
 
11. Fit O-Ring to Cover and 

fit Cover to Body. 
Tighten bolts to required 
torque as shown in 
Section 5.8. 

 

Refer Fig 18 

 
 
 

 

Fig 18 

12. Fit Key and Coupling half 

to Pump (and Motor if not 
already fitted). 

 

Refer to Drawing No: 
A316001C and A316003C 
in Section 7: for 
dimensions.

 

 

(Apply Loctite 243 or 
equivalent to grubscrews) 

 

Tighten grubscrews. 

 

Fig 19 

 

Refer Fig 19 

 
13. Fit the 'Polygear' Coupling half to Pump. 
 
14. Check for free rotation by hand rotating the 

Coupling half/shaft. 

 
15 

Fit the ‘Polygear’ Coupling half and element to 
Motor and securely mount Motor to Pump flange. 

 

Note:

 If IEC 100 frame motor is utilised, Motor 

Adaptor Kit must be fitted first. 

 
16. Fit Coupling Guards. 
 
Reassembly is now complete. 

 

Summary of Contents for RC SERIES

Page 1: ...Publication 1987 16EN EBSRAY PUMPS INSTALLATION OPERATION MAINTENANCE INSTRUCTIONS RC SERIES MODELS RC20 RC25 RC40...

Page 2: ...e 5 3 1 6 Bypass Valve 6 SECTION 4 OPERATION 6 4 1 DESCRIPTION 6 4 2 LUBRICATION 6 4 3 PRE STARTUP CHECKLIST 6 4 4 COMMISSIONING START UP PROCEDURE AND BYPASS ADJUSTMENT 6 4 5 PERIODIC INSPECTION 7 SE...

Page 3: ...ions within this Publication and any other relevant Ebsray documents are STRICTLY adhered to b Any variation including use of equipment deemed Equivalent or addition to the Ebsray Specifications as re...

Page 4: ...e and current Should any change be contemplated please confer with Ebsray in order to verify the suitability of such a change 1 2 TRANSPORTATION PACKING STORAGE Standard domestic packing is suitable f...

Page 5: ...installed When mounted direct on a concrete foundation ensure that it has a solid footing and is levelled on the pump mounting surfaces b Ensure floor area and headroom allotted is sufficient for insp...

Page 6: ...by Ebsray or customer supplied 4 2 LUBRICATION The Ball Bearings for the RC Series pumps are grease lubricated and sealed for life design No in service lubrication is required on Ebsray s RC Series Pu...

Page 7: ...motor current must not exceed FLA rating of motor 16 Stop pump restart and check for consistent results rectify if required 17 Record discharge pressure and current readings in the commissioning secti...

Page 8: ...2 Remove Cover Impeller and Impeller Key The Coupling Guard retaining screws may be screwed into the Impeller to aid removal 3 Unscrew four grubscrews from Cartridge Ref Fig 2 4 Insert grubscrews int...

Page 9: ...e all O Rings be replaced at every overhaul or when any disassembly is conducted 5 6 SPARE PARTS 1 When ordering spare parts to ensure a minimum of delay and correct replacement to original specificat...

Page 10: ...one with a compatible good quality detergent free light oil and fit Quill Assembly to Body 9 Lock in place with 4 grubscrews apply Loctite 243 or equivalent to grubscrews Fig 16 Refer Fig 16 10 Fit Ke...

Page 11: ...ge Mechanical Seal 1 incl 36D Half Coupling Motor 1 57A Grubscrew 4 incl 36E Coupling Element 1 57B O Ring Cartridge Primary 1 incl 36P Half Coupling Pump 1 57C O Ring Cartridge Secondary 1 58 Circlip...

Page 12: ...12...

Page 13: ...13...

Page 14: ...14...

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