ebm-papst W6E500-CJ03-81 Operating Instructions Manual Download Page 7

Operating instructions

W6E500-CJ03-81

Translation of the original operating instructions

4.2.2 Residual current circuit breaker (RCCB)

If the use of a residual current device (RCD) is required in your
installation, only pulse-current sensitive and/or AC/DC-
sensitive residual current devices (type A or B) are
permissible. As with variable frequency drives, residual current
devices cannot provide personal safety while operating the
device.

4.2.3 Voltage control

NOTE

Current overshoots may occur if speed control is implemented
by transformers or electronic voltage regulators (e.g. phase
control). Depending on the type of installation of the device,
noise and vibration may also occur in the case of phase
control. Vibration can lead to bearing damage and thus
premature failure.

Heating-up of the motor when using voltage control must be checked by
the customer following installation in the end device.

4.2.4 Variable frequency drive

Please use a variable frequency drive only after consultation with ebm-
papst.

For operation with variable frequency drives, install sinusoidal
filters that work on all poles (phase-phase and phase-ground)
between the drive and the motor.
During operation with variable frequency drives, an all-pole
sine filter protects the motor against high-voltage transients that
can destroy the coil insulation system, and against harmful
bearing currents.

Heating-up of the motor when using a variable frequency drive must be
checked by the customer following installation in the end device.

4.3 Connection in terminal box

4.3.1 Preparing cables for connection

Only strip the cable as far as necessary, ensuring that the cable gland is
sealed and there is no strain on the connections.

NOTE
Tightness and strain relief are dependent on the cable
used.

→ This must be checked by the user.

4.3.2 Connecting wires to terminals

;

Remove the cap from the cable gland.

Only remove caps where cables are fed in.

;

Route the wire(s) (not included in scope of delivery) into the terminal
box.

;

First connect the "PE" (protective earth).

;

Connect the wires to the corresponding terminals.

;

Connect the thermal overload protector (TOP).

Use a screwdriver to do so.
When connecting, ensure that no wire ends fan out.
The terminal strip is equipped with a penetration guard.

;

Seal the terminal box.

4.3.3 Cable routing

Water must be prevented from reaching the cable gland along the cable.

NOTE
Damage caused by moisture penetration.

Moisture can penetrate into the terminal box if water is
constantly present at the cable glands.
→ To prevent the constant accumulation of water at the cable

glands, the cable should be routed in a U-shaped loop
wherever possible.

→ If this is not possible, a drip edge can be produced by

fitting a cable tie directly in front of the cable gland for example.

Fans installed lying flat

Make sure the cable is routed in a U-shaped loop.

Fig. 1: Fan installed lying flat, cable routed in a U-shaped loop.

Fans installed upright

When routing the cable, make sure that the cable glands are located at
the bottom. The cables must always be routed downward.

Fig. 2: Cable routing for fans installed upright.

4.3.4 Motor protection

CAUTION
Voltage

The device is a built-in component and has no disconnecting
switch.
→ Connect the device to a suitable tripping unit.
→ Only connect the device to circuits that can be switched

off with an all-pole disconnection switch.

→ When working on the device, secure the system/

machine in which the device is installed so as to prevent it
from being switched back on.

Item no. 13600-5-9970 · ENU · Change 265731 · Approved 2022-09-30 · Page 7 / 12

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for W6E500-CJ03-81

Page 1: ...lled operated maintained and otherwise used by suitably qualified trained and authorized technical staff Only authorized specialists are permitted to install the device to carry out a test run and to...

Page 2: ...Parts lying on the guard grill or falling through the guard grill may be thrown out by the fan when in operation Never step on the guard grill or subject the guard grill to load Do not place any obje...

Page 3: ...oper use In particular operating the device in the following ways is prohibited and could be hazardous Operating the device in an unbalanced state e g due to dirt deposits or ice formation Resonant op...

Page 4: ...s in mm 1 Direction of air flow A 2 Tightening torque 1 5 0 2 Nm 3 Cable diameter min 6 mm max 12 mm tightening torque 2 0 15 Nm Item no 13600 5 9970 ENU Change 265731 Approved 2022 09 30 Page 4 12 eb...

Page 5: ...rload protector TOP with basic insulation with cable Axial Protection class assignment I If a protective earth is connected by the customer This component for installation may have several local prote...

Page 6: ...ANGER Voltage on the device Electric shock Always connect a protective earth first Check the protective earth DANGER Faulty insulation Risk of fatal injury from electric shock Use only cables that mee...

Page 7: ...on the cable used This must be checked by the user 4 3 2 Connecting wires to terminals Remove the cap from the cable gland Only remove caps where cables are fed in Route the wire s not included in sc...

Page 8: ...thermal overload protectors to protect the devices Check to make sure that the thermal overload protector is correctly connected before each operation Failure to connect the thermal overload protecto...

Page 9: ...4 4 Connection diagram L U1 blue Z brown N U2 black PE green yellow TOP gray Item no 13600 5 9970 ENU Change 265731 Approved 2022 09 30 Page 9 12 ebm papst Mulfingen GmbH Co KG Bachm hle 2 D 74673 Mu...

Page 10: ...nt imbalance or be caused by component or structural resonance Speed ranges with excessively high vibration levels and possibly resonant frequencies must be determined in the course of fan commissioni...

Page 11: ...the device immediately and replace it Repair of load bearing or rotating parts is not permitted Operate the fan for 2 hours at maximum speed so that any water that has ingressed can evaporate If clean...

Page 12: ...tallic materials are generally considered to be fully recyclable Separate the components for recycling into the following categories Steel and iron Aluminum Non ferrous metal e g motor windings Plasti...

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