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Operating instructions

W6D500-KJ05-01

Translation of the original operating instructions

3.5 Mounting data

Any further mounting data required can be taken from the product
drawing or Section Chapter 4.1 Mechanical connection.

Strength class of
screws

8.8

For screw clearance, see Chapter 3.1 Product drawing

;

Secure the screws against unintentional loosening (e.g. use self-
locking screws).

3.6 Transport and storage conditions

Max. permitted
ambient temp. for
motor (transport/
storage)

+70 °C

Min. permitted
ambient temp. for
motor (transport/
storage)

-40 °C

3.7 Accessories

3.7.1 AxiCool heating tape

A heating tape that can be integrated into the fan housing is available for
the AxiCool fans. To prevent ice formation, ebm-papst recommends the
use of a heating tape for all applications below 0°C. The heating tape
designed for the AxiCool fan housing is available from ebm-papst under
the following item number.

Size

Item no.

500 mm

00500-2-7680

During assembly, comply with the installation instructions included with
each ebm-papst heating tape. ebm-papst assumes no liability when
heating tapes from other manufacturers are used. Note the maximum
permitted temperature of +80 ± 5 °C for the heating tape to prevent
damage to the fan housing.

NOTE
The heating tape has only basic insulation.

→ The heating tape may only be used with a closed fan

housing cover to prevent heat losses and contact with live
parts.

3.7.2 AxiCool drip pan

A heated drip pan that reliably discharges any water emerging from the
outflow side is available for the AxiCool fans. ebm-papst recommends
the use of a drip pan in conjunction with the AxiCool heating tape. The
drip pan designed for the AxiCool fan housing is available from ebm-
papst under the following item number.

Size

Item no.

500 mm

41200-1-4050

Installation instructions are included with every ebm-papst drip pan and
must be heeded on assembly.

3.7.3 AxiCool terminal box

A terminal box kit for attachment to the fan housing is available for
AxiCool fans. This terminal box kit provides an ideal means of
connecting the electrical connections of the motor, heating tape and drip
pan. The terminal box kit to suit the AxiCool fan housing and motor is
available from ebm-papst under the following item number.

Motor/connection

Item no.

M__110, M__138 / AC

50015-1-7612

Installation instructions are included with every ebm-papst terminal box
kit and must be heeded on assembly.

4. CONNECTION AND STARTUP

4.1 Mechanical connection

CAUTION
Cutting and crushing hazard when removing device
from packaging

Blades can bend
→ Carefully remove the device from its packaging, by the fan

housing. Strictly avoid shocks.

→ Wear safety shoes and cut-resistant safety gloves.

CAUTION
Heavy load when unpacking device

Risk of physical injury, such as back injuries.
→ Two people should work together to remove the device from

its packaging.

CAUTION
The blades of the impeller could be damaged.

→ Carefully set down the fan on a soft surface. Make sure the

blades are not subjected to load.

→ Following installation, make sure the impeller moves

easily and that the blades of the impeller are not deformed or
bent and do not catch at any point.

NOTE
Damage to the device from vibration

Bearing damage, shorter service life
→ The fan must not be subjected to force or excessive vibration

from sections of the installation.

→ If the fan is connected to air ducts, the connection should

be isolated from vibration, e.g. using compensators or similar
elements.

→ Ensure stress-free attachment of the fan to the

substructure.

;

Check the device for transport damage. Damaged devices are not to
be installed.

;

Install the undamaged device in accordance with your application.

CAUTION
Possible damage to the device

If the device slips during installation, serious damage can result.
→ Ensure that the device is securely positioned at its place of

installation until all fastening screws have been tightened.

Recommendation for fastening AxiCool fan with screws: (based on VDI
2230)

;

Use screws of strength class 8.8.

Item no. 15765-5-9970 · ENU · Change 230069 · Approved 2021-05-27 · Page 7 / 13

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for W6D500-KJ05-01

Page 1: ...ized technical staff Only authorized specialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following installation in the final product The locally applicable industrial safety regulations are always to be observed ...

Page 2: ...the fan to be able to get past the fan 1 6 Mechanical movement DANGER Rotating device Risk of injury to body parts coming into contact with the rotor or the impeller Secure the device against accidental contact Before working on the system machine wait until all parts have come to a standstill WARNING Rotating device Long hair and dangling items of clothing jewelry and the like can become entangle...

Page 3: ...ng the device in the following ways is prohibited and could be hazardous Operating the device in an unbalanced state e g due to dirt deposits or ice formation Resonant operation operation with severe vibration This also includes vibration transmitted to the fan from the customer installation Operation in medical equipment with a life sustaining or life support function Conveying solids in the flow...

Page 4: ...oduct drawing All dimensions in mm 1 Airflow direction V 2 Cable silicone 6G 0 5 mm 6x wire end ferrule Item no 15765 5 9970 ENU Change 230069 Approved 2021 05 27 Page 4 13 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 5: ...port struts only in X position as illustrated or rotor on bottom 2 For horizontal shaft installation position the cable exit must be at the bottom right Item no 15765 5 9970 ENU Change 230069 Approved 2021 05 27 Page 5 13 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 6: ...stic Fan housing material PP plastic Material guide vanes PP plastic Guard grille material Steel coated with black plastic RAL 9005 Number of blades 5 Airflow direction V Direction of rotation Counterclockwise viewed toward rotor Degree of protection IP54 Insulation class F Moisture F Environmental H protection class H2 Ambient temperature note If there is a risk of ice formation the fan is only t...

Page 7: ...al box kit provides an ideal means of connecting the electrical connections of the motor heating tape and drip pan The terminal box kit to suit the AxiCool fan housing and motor is available from ebm papst under the following item number Motor connection Item no M__110 M__138 AC 50015 1 7612 Installation instructions are included with every ebm papst terminal box kit and must be heeded on assembly...

Page 8: ...current level indicated on the nameplate For determining the cross section note the sizing criteria according to EN 61800 5 1 The protective earth must have a cross section equal to or greater than that of the phase conductor We recommend the use of 105 C cables Ensure that the minimum cable cross section is at least AWG 26 0 13 mm 4 2 2 Residual current circuit breaker RCCB If the use of a residu...

Page 9: ...overload protector installed in the winding The motor is provided with a thermal overload protector TOP Always check that the thermal overload protector TOP is properly connected before start up Failure to connect the thermal overload protector correctly will invalidate your warranty claim Externally wired thermal overload protectors must be integrated in the control circuit of a tripping unit The...

Page 10: ...nge of rotation direction by reversing two phases Δ Delta connection L1 blue L2 black L3 brown TW Thermal overload protector gray 2x PE green yellow Item no 15765 5 9970 ENU Change 230069 Approved 2021 05 27 Page 10 13 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 11: ... switch When disconnecting be sure to disconnect the ground connection last 5 MAINTENANCE MALFUNCTIONS POSSIBLE CAUSES AND REMEDIES Do not perform any repairs on your device Send the device to ebm papst for repair or replacement WARNING Live terminals and connections even with device switched off Electric shock Wait five minutes after disconnecting the voltage at all poles before opening the devic...

Page 12: ...re 5 2 Safety inspection What to check How to check How often What action Contact protection cover for intactness or damage Visual inspection At least every 6 months Repair or replacement of device Device for damage to blades and housing Visual inspection At least every 6 months Replacement of device Fastening the cables Visual inspection At least every 6 months Fasten Fastening the protective ear...

Page 13: ...external rotor motors from ebm papst Mulfingen GmbH Co KG Ferrite magnets can be disposed of in the same way as normal iron and steel Electrical insulating materials on the product in cables and wires are made of similar materials and are therefore to be treated in the same manner The materials concerned are as follows Miscellaneous insulators used in the terminal box Power cables Cables for inter...

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