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Operating instructions

W6D500-KJ05-01

Translation of the original operating instructions

WARNING
Live terminals and connections even with device
switched off

Electric shock
→ Wait five minutes after disconnecting the voltage at all poles

before opening the device.

CAUTION
In the event of a fault, the rotor and the impeller will be
energized

The rotor and the impeller have basic insulation.
→ Do not touch the rotor and impeller once installed.

CAUTION
The motor restarts automatically when operating voltage
is applied, e.g. after a power failure.

Risk of injury
→ Keep out of the device's danger zone.
→ When working on the device, switch off the line voltage

and ensure that it cannot be switched back on.

→ Wait until the device comes to a stop.
→ Install the externally wired thermal overload protector in

the control circuit so that following a malfunction the motor
does not switch on again automatically after cooling off.

1.5 Safety and protective features

DANGER
Guard missing and guard not functioning

Without a guard, hands may become caught up in the device
during operation for example, resulting in serious injury. Loose
parts or items of clothing could be drawn in.
→ The device is a built-in component. As the owner, you are

responsible for ensuring that the device is adequately
safeguarded.# Operate the device only with a fixed
protective device and guard grill.

→ Stop the device immediately if a protective device is

found to be missing or ineffective.

WARNING
Damage to guard grill, parts flying out

The guard grill is not suitable for heavy loads. Parts lying on the
guard grill or falling through the guard grill may be thrown out by
the fan when in operation.
→ Never step on the guard grill or subject the guard grill to load.
→ Do not place any objects on the guard grill.
→ There must be sufficient space around the fan to be able

to get past the fan.

1.6 Mechanical movement

DANGER
Rotating device

Risk of injury to body parts coming into contact with the rotor or
the impeller.
→ Secure the device against accidental contact.
→ Before working on the system/machine, wait until all

parts have come to a standstill.

WARNING
Rotating device

Long hair and dangling items of clothing, jewelry and the like
can become entangled and be pulled into the device. Injuries
can result.
→ Do not wear any loose-fitting or dangling clothing or jewelry

while working on rotating parts.

→ Protect long hair with a cap.

1.7 Emissions

WARNING
Depending on the installation and operating conditions,
the sound pressure level may exceed 70 dB(A).

Risk of noise-induced hearing loss
→ Take appropriate technical safety measures.
→ Protect operating personnel with appropriate safety

equipment such as hearing protection.

→ Also observe the requirements of local agencies.

1.8 Hot surface

CAUTION
High temperature on motor housing

Risk of burns
→ Ensure sufficient protection against accidental contact.

1.9 Transport

NOTE
Transporting the device

→ Transport the device in its original packaging only.
→ Secure the device so it cannot slip, e.g. by using a

lashing strip.

1.10 Storage

;

Store the device, partially or fully assembled, in a dry place,
protected against the weather and free from vibration, in the original
packaging in a clean environment.

;

Protect the device against environmental effects and dirt until final
installation.

;

We recommend storing the device for no longer than one year in
order to guarantee trouble-free operation and the longest possible
service life.

;

Even devices explicitly intended for outdoor use are to be stored as
described prior to commissioning.

;

Maintain the storage temperature, see
Chapter 3.6 Transport and storage conditions.

Item no. 15765-5-9970 · ENU · Change 230069 · Approved 2021-05-27 · Page 2 / 13

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for W6D500-KJ05-01

Page 1: ...ized technical staff Only authorized specialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following installation in the final product The locally applicable industrial safety regulations are always to be observed ...

Page 2: ...the fan to be able to get past the fan 1 6 Mechanical movement DANGER Rotating device Risk of injury to body parts coming into contact with the rotor or the impeller Secure the device against accidental contact Before working on the system machine wait until all parts have come to a standstill WARNING Rotating device Long hair and dangling items of clothing jewelry and the like can become entangle...

Page 3: ...ng the device in the following ways is prohibited and could be hazardous Operating the device in an unbalanced state e g due to dirt deposits or ice formation Resonant operation operation with severe vibration This also includes vibration transmitted to the fan from the customer installation Operation in medical equipment with a life sustaining or life support function Conveying solids in the flow...

Page 4: ...oduct drawing All dimensions in mm 1 Airflow direction V 2 Cable silicone 6G 0 5 mm 6x wire end ferrule Item no 15765 5 9970 ENU Change 230069 Approved 2021 05 27 Page 4 13 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 5: ...port struts only in X position as illustrated or rotor on bottom 2 For horizontal shaft installation position the cable exit must be at the bottom right Item no 15765 5 9970 ENU Change 230069 Approved 2021 05 27 Page 5 13 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 6: ...stic Fan housing material PP plastic Material guide vanes PP plastic Guard grille material Steel coated with black plastic RAL 9005 Number of blades 5 Airflow direction V Direction of rotation Counterclockwise viewed toward rotor Degree of protection IP54 Insulation class F Moisture F Environmental H protection class H2 Ambient temperature note If there is a risk of ice formation the fan is only t...

Page 7: ...al box kit provides an ideal means of connecting the electrical connections of the motor heating tape and drip pan The terminal box kit to suit the AxiCool fan housing and motor is available from ebm papst under the following item number Motor connection Item no M__110 M__138 AC 50015 1 7612 Installation instructions are included with every ebm papst terminal box kit and must be heeded on assembly...

Page 8: ...current level indicated on the nameplate For determining the cross section note the sizing criteria according to EN 61800 5 1 The protective earth must have a cross section equal to or greater than that of the phase conductor We recommend the use of 105 C cables Ensure that the minimum cable cross section is at least AWG 26 0 13 mm 4 2 2 Residual current circuit breaker RCCB If the use of a residu...

Page 9: ...overload protector installed in the winding The motor is provided with a thermal overload protector TOP Always check that the thermal overload protector TOP is properly connected before start up Failure to connect the thermal overload protector correctly will invalidate your warranty claim Externally wired thermal overload protectors must be integrated in the control circuit of a tripping unit The...

Page 10: ...nge of rotation direction by reversing two phases Δ Delta connection L1 blue L2 black L3 brown TW Thermal overload protector gray 2x PE green yellow Item no 15765 5 9970 ENU Change 230069 Approved 2021 05 27 Page 10 13 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 11: ... switch When disconnecting be sure to disconnect the ground connection last 5 MAINTENANCE MALFUNCTIONS POSSIBLE CAUSES AND REMEDIES Do not perform any repairs on your device Send the device to ebm papst for repair or replacement WARNING Live terminals and connections even with device switched off Electric shock Wait five minutes after disconnecting the voltage at all poles before opening the devic...

Page 12: ...re 5 2 Safety inspection What to check How to check How often What action Contact protection cover for intactness or damage Visual inspection At least every 6 months Repair or replacement of device Device for damage to blades and housing Visual inspection At least every 6 months Replacement of device Fastening the cables Visual inspection At least every 6 months Fasten Fastening the protective ear...

Page 13: ...external rotor motors from ebm papst Mulfingen GmbH Co KG Ferrite magnets can be disposed of in the same way as normal iron and steel Electrical insulating materials on the product in cables and wires are made of similar materials and are therefore to be treated in the same manner The materials concerned are as follows Miscellaneous insulators used in the terminal box Power cables Cables for inter...

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