ebm-papst W3G800-GV01-91 Operating Instructions Manual Download Page 1

Operating instructions

W3G800-GV01-91

`

II 2G Ex db eb ib IIB T3 Gb

IBExU14ATEX1123 X /03

`

Translation of the original operating instructions

54001-4-8670

ebm-papst Mulfingen GmbH & Co. KG

Bachmühle 2
D-74673 Mulfingen
Phone +49 (0) 7938 81-0
Fax +49 (0) 7938 81-110
[email protected]
www.ebmpapst.com

CONTENTS

1. STANDARDS AND DIRECTIVES

1

1. STANDARDS AND DIRECTIVES

1.1 Applied standards and directives

1

1.1 Applied standards and directives

According to Directive 2014/34/EU and the following standards:

EN 14986: 2017

Design of fans for use in potentially explosive atmospheres

EN IEC 60079-0: 2018

Explosive atmospheres - Part 0: Equipment - general requirements

EN 60079-1: 2014

Explosive atmospheres - Part 1: Equipment protection by pressure-
resistant enclosure "d"

EN IEC 60079-7: 2015+A1: 2018

Explosive atmospheres - Part 7: Equipment protection by enhanced
safety "e"

EN 60079-11: 2012

Explosive atmosphere Part 11: Equipment protection by intrinsic safety "i"

TR CU 012/2011

The fan satisfies the requirements of the Technical Regulations of the
Customs Union "On safety of equipment intended for use in explosive
atmospheres".

These operating instructions are available in other languages on
our website, www.ebmpapst.com.

2

2. SAFETY REGULATIONS AND INFORMATION

2

2.1 Hazard levels for warnings

2

2.2 Staff qualifications

2

2.3 Basic safety rules

2

2.4 Voltage

2

2.5 Safety and protective features

3

2.6 Electromagnetic radiation

3

2.7 Mechanical movement

3

2.8 Emissions

3

2.9 Hot surface

3

2.10 Transport

3

2.11 Storage (including spare part stocks)

4

2.12 Disposal

4

3. INTENDED USE

5

4. TECHNICAL DATA

5

4.1 Product drawing

7

4.2 Nominal data

7

4.3 Technical description

7

4.4 Mounting data

8

4.5 Transport and storage conditions

8

4.6 Electromagnetic compatibility

8

4.7 Ex areas

8

4.8 The nameplate

9

5. CONNECTION AND STARTUP

9

5.1 Mechanical connection

10

5.2 Electrical connection

11

5.3 Connection in terminal box

13

5.4 Factory settings

14

5.5 Connection diagram

15

5.6 Checking connections

15

5.7 Switching on the device

15

5.8 Switching off the device

15

6. INTEGRATED PROTECTIVE FEATURES

16

7. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES

16

7.1 Cleaning

17

7.2 Safety inspection

17

7.3 Maintenance interval

17

7.4 Vibration check

Item no. 54001-5-9970 · ENU · Change 272968 · Approved 2022-11-23 · Page 1 / 17

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for W3G800-GV01-91

Page 1: ...ng instructions are available in other languages on our website www ebmpapst com 2 2 SAFETY REGULATIONS AND INFORMATION 2 2 1 Hazard levels for warnings 2 2 2 Staff qualifications 2 2 3 Basic safety r...

Page 2: ...h the operating instructions Malfunctions and defects that affect safety must always be corrected immediately No modifications additions or conversions are to be made to the device for example changes...

Page 3: ...d its attachment must always be evaluated in connection with the overall safety concept of the system as a whole 2 8 Emissions WARNING Depending on the installation and operating conditions the sound...

Page 4: ...rmitted ambient temperature range see Chapter 4 2 Nominal data and Chapter 4 5 Transport and storage conditions Operating the device with all protective devices Using the device only in Zones 1 and 2...

Page 5: ...max 14 mm tightening torque 6 0 6 Nm standard value depending on cable 5 Terminal box fastening screws M4 x 20 tightening torque 3 5 0 5 Nm 6 Ground connection point M8 functional ground for discharg...

Page 6: ...in the product drawing Use the fastening components available from ebm papst for assembly At one mounting point the contact washer 4 must also be inserted between the housing and the nut Tighten the...

Page 7: ...osition Shaft horizontal with cable exit 45 or rotor at bottom rotor at top not permissible Condensation drainage holes On rotor side Mode S1 Motor bearing Ball bearing Technical features Output 10 VD...

Page 8: ...of safety 4 8 The nameplate Fig 1 Specifications on the nameplate Serial number Designation Explanation YY Year Year e g 11 for production in 2011 WW Week Week calendar week in year of production Six...

Page 9: ...d to air ducts the connection should be isolated from vibration e g using compensators or similar elements Ensure stress free attachment of the fan to the substructure Check the device for transport d...

Page 10: ...l indicated on the nameplate see Chapter 5 3 3 Connecting wires to terminals For determining the cross section note the sizing criteria according to EN 61800 5 1 The protective earth must have a cross...

Page 11: ...commended stripped lengths in mm inside terminal box for unshielded cables In this illustration all cable glands are used by way of example The illustration may differ from the actual device design Fi...

Page 12: ...box screw connections and cable glands have been tightened to the specified torque 5 3 3 1 Replacement of cable glands and screw plugs If you would like to replace cable glands or screw plugs for exam...

Page 13: ...y settings Factory settings made for the device by ebm papst Mode parameter set 1 PWM control Mode parameter set 2 PWM control Fan device address 01 Max PWM 100 Min PWM 5 Save set value to EEPROM Yes...

Page 14: ...put of current motor modulation level motor speed adjustable curve SELV 2 Din 2 Digital input 2 Switching parameter sets 1 2 according to EEPROM setting the valid or used parameter set can be selected...

Page 15: ...sonant frequencies must be determined in the course of fan commissioning Either run through the resonant range as quickly as possible with speed control or find another remedy Operation with excessive...

Page 16: ...ng cleaning Motor not turning Mechanical blockage Switch off isolate from supply and remove mechanical blockage Line voltage faulty Check line voltage restore power supply Attention The error message...

Page 17: ...ery 6 months Fasten cables Cleaning and preventive maintenance Visual inspection At least every 3 months Remove dirt clean device Ball bearings for smooth and noiseless movement free of play acoustic...

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