background image

Operating instructions

W3G500-DM56-35

Translation of the original operating instructions

ebm-papst Mulfingen GmbH & Co. KG

Bachmühle 2
D-74673 Mulfingen
Phone +49 (0) 7938 81-0
Fax +49 (0) 7938 81-110
[email protected]
www.ebmpapst.com

CONTENTS

1. SAFETY REGULATIONS AND INFORMATION

1

1. SAFETY REGULATIONS AND INFORMATION

Read these operating instructions carefully before starting work on the
device. Observe the following warnings to prevent malfunctions or
danger to persons.
These operating instructions are to be regarded as part of the device.
The device is only to be sold or passed on together with the operating
instructions.
These operating instructions may be duplicated and distributed to inform
about potential dangers and their prevention.

1.1 Hazard levels for warnings

1

1.1 Hazard levels for warnings

These operating instructions use the following hazard levels to indicate
potentially hazardous situations and important safety regulations:

DANGER

Indicates an imminently hazardous situation which will result in
death or serious injury if the specified actions are not taken.
Compliance with the instructions is imperative.

WARNING

Indicates a potentially hazardous situation which can result in
death or serious injury if the specified actions are not taken.
Exercise extreme caution while working.

CAUTION

Indicates a potentially hazardous situation which can result in
minor or moderate injury or damage to property if the specified
actions are not taken.

NOTE

A potentially harmful situation can occur and, if not avoided, can
lead to property damage.

1.2 Staff qualifications

1

1.2 Staff qualifications

The device may only be transported, unpacked, installed, operated,
maintained and otherwise used by suitably qualified, trained and
authorized technical staff.
Only authorized specialists are permitted to install the device, to carry
out a test run and to perform work on the electrical installation.

1.3 Basic safety rules

1

1.3 Basic safety rules

The safety hazards associated with the device must be assessed again
following installation in the final product.
Note the following when working on the device:

;

Do not perform any modifications, additions or conversions on the
device without the approval of ebm-papst.

1.4 Voltage

1

1.4 Voltage

;

Check the device's electrical equipment at regular intervals; see
Chapter 6.2 Safety inspection.

;

Replace loose connections and defective cables immediately.

DANGER
Electrically charged device

Risk of electric shock
→ When working on an electrically charged device, stand on a

rubber mat.

WARNING
Live terminals and connections even with device
switched off

Electric shock

2

1.5 Safety and protective features

2

1.6 Electromagnetic radiation

2

1.7 Mechanical movement

2

1.8 Emissions

2

1.9 Hot surface

2

1.10 Transport

2

1.11 Storage

3

2. INTENDED USE

4

3. TECHNICAL DATA

4

3.1 Product drawing

5

3.2 Nominal data

5

3.3 Data according to ErP Directive

5

3.4 Technical description

6

3.5 Mounting data

6

3.6 Transport and storage conditions

6

4. CONNECTION AND STARTUP

6

4.1 Mechanical connection

6

4.2 Electrical connection

7

4.3 Connection in terminal box

8

4.4 Factory settings

9

4.5 Connection diagram

10

4.6 Checking connections

10

4.7 Switching on the device

10

4.8 Switching off the device

10

5. INTEGRATED PROTECTIVE FEATURES

10

6. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES

11

6.1 Cleaning

11

6.2 Safety inspection

11

6.3 Disposal

Item no. 52188-5-9970 · ENU · Change 88834 · Approved 2016-05-03 · Page 1 / 12

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for W3G500-DM56-35

Page 1: ...se used by suitably qualified trained and authorized technical staff Only authorized specialists are permitted to install the device to carry out a test run and to perform work on the electrical insta...

Page 2: ...re the device against accidental contact Before working on the system machine wait until all parts have come to a standstill DANGER Ejected parts Missing protective devices may cause balancing weights...

Page 3: ...e in the following ways is prohibited and could be hazardous Operating the device in an unbalanced state e g due to dirt deposits or ice formation Operation in medical equipment with a life sustaining...

Page 4: ...s in mm 1 Direction of air flow A 2 Cable diameter min 4 mm max 10 mm tightening torque 2 5 0 4 Nm 3 Tightening torque 3 5 0 5 Nm Item no 52188 5 9970 ENU Change 88834 Approved 2016 05 03 Page 4 12 eb...

Page 5: ...andardized measurement setup 3 4 Technical description Weight 14 kg Fan size 500 mm Rotor surface Painted black Electronics housing material Die cast aluminum painted black Blade material Press fitted...

Page 6: ...sk of fatal injury from electric shock Use only cables that meet the specified installation regulations for voltage current insulation material capacity etc Route cables so that they cannot be touched...

Page 7: ...ual current devices tripping without delay We recommend the use of residual current circuit breakers with a trip threshold of 300 mA and delayed tripping super resistant characteristic K 4 2 4 Locked...

Page 8: ...routing for fans installed upright 4 4 Factory settings Factory settings made for the device by ebm papst Mode parameter set 1 PWM control Mode parameter set 2 PWM control Fan device address 1 Max PWM...

Page 9: ...3 20 V Supply for external sensor 20 VDC 20 50 mA KL3 0 10 V PWM Control current sensor value input KL3 0 10 V PWM Control current sensor value input impedance 100 k KL3 4 20 mA Control current sensor...

Page 10: ...TECTIVE FEATURES The integrated protective functions cause the motor to switch off automatically in the event of the faults described in the table Fault Safety feature description function Rotor posit...

Page 11: ...bearings is designed for a service life of 40 000 hours If bearing replacement is necessary after that period contact ebm papst Adjust maintenance intervals to the level of dust exposure 6 2 Safety i...

Page 12: ...num Non ferrous metal e g motor windings Plastics particularly with brominated flame retardants in accordance with marking Insulating materials Cables and wires Electronic scrap e g circuit boards Onl...

Reviews: