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Operating instructions

W3G300-ER38-45

Translation of the original operating instructions

4.5 Checking the connections

;

Make sure that the power is off (all phases).

;

Secure it from being switched on again.

;

Check that the mating connector is correctly locked into the panel
connector.

;

Check that the mating connector is correctly crimped to the
connection line.

4.6 Switch on device

The device is not to be switched on until it has been installed properly
and in accordance with its intended use, including the required protective
devices and professional electrical connection. This also applies to
devices which have already been equipped with plugs and terminals or
similar connectors by the customer.

WARNING
Hot motor housing

Fire hazard
→ Ensure that no combustible or flammable materials are

located close to the fan.

;

Inspect the device for visible external damage and the proper function
of the protective features before switching it on.

;

Check the air flow paths of the fan for foreign objects and remove any
that are found.

;

Apply the nominal voltage to the voltage supply.

;

Start the device by changing the input signal.

NOTE
Damage to device by vibrations

Bearing damage, reduced service life
→ The fan must operate free of vibrations throughout its speed

control range.

→ Strong vibrations can result from improper handling,

imbalance resulting from damage during transport, or
component-induced or structural resonances.

→ When putting the fan into service, determine the speed

ranges with excessive vibration levels and also any
resonance frequencies that may be present.

→ When regulating the speed, pass through resonance

ranges as quickly as possible or find another remedy.

→ Operation at excessive vibration levels can lead to

premature failure.

4.7 Switching off the device

Switching off the device during operation:

;

Switch off the device via the control input.

;

Do not switch the motor (e.g. in cyclic operation) on and off via power
supply.

Switching off the device for maintenance work:

;

Switch off the device via the control input.

;

Do not switch the motor (e.g. in cyclic operation) on and off via power
supply.

;

Disconnect the device from the supply voltage.

5. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES

Do not perform any repairs on your device. Return the device to ebm-
papst for repair or replacement.

WARNING
Terminals and connections have voltage even with a
unit that is shut off

Electric shock
→ Wait five minutes after disconnecting the voltage at all poles

before opening the device.

CAUTION
If control voltage is applied or a speed setpoint is stored,
the motor will restart automatically, e.g. after a mains
failure.

Risk of injury
→ Keep out of the device hazard zone.
→ When working on the device, switch off the mains power

and ensure that it cannot be switched back on.

→ Wait until the device stops.
→ After working on the device, remove any tools used or

other objects from the device.

If the device remains out of use for some time, e.g. when in
storage, we recommend switching the device on for at least
two hours to allow any condensate to evaporate and to move
the bearings.

Malfunction/error

Possible cause

Possible remedy

Impeller running
roughly

Imbalance in rotating
parts

Clean the device; if
imbalance is still
evident after cleaning,
replace the device.
If you have
attached any weight
clips during cleaning,
make sure to remove
them afterwards.

Motor does not turn

Mechanical blockage

Switch off, de-
energise, and
remove mechanical
blockage.

Mains supply voltage
faulty

Check mains supply
voltage,
restore power
supply,
apply control signal.

Faulty connection

De-energise, correct
connection, see
connection diagram.

Overtemperature of
electronics/motor

Insufficient cooling

Improve cooling. Let
the device cool down.
To reset the error
message, switch off
the mains supply
voltage for a min. of
25 s and switch it on
again.

Item no. 50908-5-9970 · ENG · Revision 234450 · Release 2022-03-31 · Page 9 / 11

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for W3G300-ER38-45

Page 1: ...stall the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules Any safety hazards stemming from the device must be re evaluated once it is installed in the end device The local industrial safety regulations must always be observed when working on the device Keep the workplace clean and tidy Untidiness in the working area ...

Page 2: ...device against accidental contact Before working on the system machine wait until all parts have come to a standstill WARNING Rotating device Long hair dangling items of clothing jewellery and similar items can become entangled and be pulled into the device Risk of injury Do not wear any loose fitting or dangling clothing or jewellery while working on rotating parts Protect long hair with a cap 1 ...

Page 3: ...zards Operating the device with an imbalance e g caused by dirt deposits or icing Resonance mode operation with heavy vibrations These also include vibrations that are transmitted from the customer system to the fan Operation in medical equipment with a life sustaining or lifesaving function Moving solids content in flow medium Painting the device Connections e g screws coming loose during operati...

Page 4: ...Direction of air flow A A UB red B PWM LIN blue C CGND white D GND black Customer circuit socket Housing Packard 12015797 Plug contacts Packard 120 89188 and Packard 121 24580 Seal Packard 153 24982 and Packard 153 24983 Item no 50908 5 9970 ENG Revision 234450 Release 2022 03 31 Page 4 11 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 ...

Page 5: ...ity must be confirmed again The product does not fall within the scope of Regulation EU 2019 1781 due to the exception specified in Article 2 2a motors completely integrated into a product 3 4 Technical features Mass 2 5 kg Size 300 mm Motor size 74 Material of impeller PBT plastic Material of wall ring PP plastic Number of blades 5 Direction of air flow A Balance quality per DIN ISO 21940 11 G 10...

Page 6: ...oves CAUTION The blades of the impeller could be damaged Set down the fan carefully on a soft surface Make sure the blades are not subjected to load After installation make sure the impeller moves easily and that the blades of the impeller are not deformed or bent and do not catch anywhere NOTE Damage to device from vibration Bearing damage reduced service life Forces or impermissibly high vibrati...

Page 7: ...is at least AWG26 0 13 mm Operate the device with a safely isolated power pack 4 3 Connection via plug 4 3 1 Preparing connection lines for the connection The lines including customer side interface fall within the standard of the internal connection Observe product conformity to standards and the type of protection in your end device after you have installed the ebm papst device Connect the conne...

Page 8: ...upply B 0 5 VDC Analogue voltage control input 0 5 V C CGND Control input reference earth permissible offset 1 5 V D GND Power supply GND reference earth Item no 50908 5 9970 ENG Revision 234450 Release 2022 03 31 Page 8 11 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 9: ...via power supply Switching off the device for maintenance work Switch off the device via the control input Do not switch the motor e g in cyclic operation on and off via power supply Disconnect the device from the supply voltage 5 MAINTENANCE MALFUNCTIONS POSSIBLE CAUSES AND REMEDIES Do not perform any repairs on your device Return the device to ebm papst for repair or replacement WARNING Terminal...

Page 10: ...ires Condensate discharge holes for clogging as necessary Visual inspection At least every 6 months Open bore holes Weld seams for crack formation Visual inspection At least every 6 months Replace device Abnormal bearing noise acoustic At least every 6 months Replace device 5 3 Disposal For ebm papst environmental protection and resource preservation are top priority corporate goals ebm papst oper...

Page 11: ...r The materials concerned are as follows Miscellaneous insulators used in the terminal box Power lines Cables for internal wiring Electrolytic capacitors Dispose of electronic components employing the proper procedures for electronic scrap Please contact ebm papst for any other questions on disposal Item no 50908 5 9970 ENG Revision 234450 Release 2022 03 31 Page 11 11 ebm papst Mulfingen GmbH Co ...

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