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Operating instructions

W3G300-CK13-33

Translation of the original operating instructions

Motor/electronics
overtemperature

Deficient cooling

Improve cooling. Let
the device cool down.
To reset the error
message, switch off
the line voltage for at
least 25 s and then
switch it on again.

Ambient temperature
too high

Reduce the ambient
temperature.
Reset by reducing
control input to 0.

Impermissible point of
operation

Correct the operating
point. Let the device
cool down.

In the event of further malfunctions, contact ebm-papst.

6.1 Cleaning

NOTE
Damage to the device during cleaning

Malfunction possible
→ Do not clean the device using a water jet or high-pressure

cleaner.

→ Do not use any acid, alkali or solvent-basedcleaning

agents.

→ Do not use any pointed or sharp-edged objects for cleaning

6.2 Safety inspection

NOTE
High-voltage test

The integrated EMC filter has Y capacitors. The tripping current
is exceeded when AC testing voltage is applied.
→ Test the device with DC voltage when you perform the

legally required high-voltage test. The voltage to be used
corresponds to the peak value of the AC voltage required by
the standard.

What to check

How to check

How often

What action?

Contact
protection
cover for
intactness or
damage

Visual inspection At least every

6 months

Repair or
replacement of
device

Device for
damage to
blades and
housing

Visual inspection At least every

6 months

Replacement of
device

Fastening the
cables

Visual inspection At least every

6 months

Fasten

Fastening the
protective earth
terminal

Visual inspection At least every

6 months

Fasten

Insulation of
cables for
damage

Visual inspection At least every

6 months

Replace cables

Welds for crack
formation

Visual inspection At least every

6 months

Replace device

6.3 Disposal

For ebm-papst, environmental protection and resource preservation are
top priority corporate goals.
ebm-papst operates an environmental management system which is
certified in accordance with ISO 14001 and rigorously implemented
around the world on the basis of German standards.
Right from the development stage, ecological design, technical safety
and health protection are fixed criteria.
The following section contains recommendations for ecological disposal
of the product and its components.

6.3.1 Country-specific legal requirements

NOTE
Country-specific legal requirements

Always observe the applicable country-specific legal
regulations with regard to the disposal of products or waste
occurring in the various phases of the life cycle. The
corresponding disposal standards are also to be heeded.

6.3.2 Disassembly

Disassembly of the product must be performed or supervised by
qualified personnel with the appropriate technical knowledge.
The product is to be disassembled into suitable components for disposal
employing standard procedures for motors.

WARNING
Heavy parts of the product may drop off. Some of the
product components are heavy. These components
could drop off during disassembly.

This can result in fatal or serious injury and material damage.
→ Secure components before unfastening to stop them falling.

6.3.3 Component disposal

The products are mostly made of steel, copper, aluminum and plastic.
Metallic materials are generally considered to be fully recyclable.
Separate the components for recycling into the following categories:

Steel and iron

Aluminum

Non-ferrous metal, e.g. motor windings

Plastics, particularly with brominated flame retardants, in accordance
with marking

Insulating materials

Cables and wires

Electronic scrap, e.g. circuit boards

Only ferrite magnets and not rare earth magnets are used in external
rotor motors from ebm-papst Mulfingen GmbH & Co. KG.

;

Ferrite magnets can be disposed of in the same way as normal iron
and steel.

Electrical insulating materials on the product, in cables and wires are
made of similar materials and are therefore to be treated in the same
manner.
The materials concerned are as follows:

Miscellaneous insulators used in the terminal box

Power cables

Cables for internal wiring

Electrolytic capacitors

Item no. 52494-5-9970 · ENU · Change 89188 · Approved 2016-04-18 · Page 9 / 10

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for W3G300-CK13-33

Page 1: ...cked installed operated maintained and otherwise used by suitably qualified trained and authorized technical staff Only authorized specialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following installation in the...

Page 2: ...NOTE Electrical or electromagnetic interference after installing the device in customer equipment Verify that the entire setup is EMC compliant 1 7 Mechanical movement DANGER Rotating device Risk of injury to body parts coming into contact with the rotor or the impeller Secure the device against accidental contact Before working on the system machine wait until all parts have come to a standstill ...

Page 3: ...ive devices Following the operating instructions Improper use In particular operating the device in the following ways is prohibited and could be hazardous Operating the device in an unbalanced state e g due to dirt deposits or ice formation Conveying air that contains abrasive particles Conveying highly corrosive air e g salt spray Exception devices designed for salt spray and correspondingly pro...

Page 4: ...dimensions in mm 1 Direction of air flow A 2 Cable PVC 3G AWG20 3x crimped splices 3 Cable PVC 4X AWG22 4x crimped splice Item no 52494 5 9970 ENU Change 89188 Approved 2016 04 18 Page 4 10 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 5: ... start Control input 0 10 VDC PWM Control interface with SELV potential safely disconnected from the mains Overvoltage detection Thermal overload protection for electronics motor Line undervoltage detection Touch current according to IEC 60990 measuring circuit Fig 4 TN system 3 5 mA Motor protection Locked rotor protection with cable Variable Protection class I with customer connection of protect...

Page 6: ...sure the power supply matches the device voltage Only use cables designed for the current level indicated on the nameplate For determining the cross section note the sizing criteria according to EN 61800 5 1 The protective earth must have a cross section equal to or greater than that of the phase conductor We recommend the use of 105 C cables Ensure that the minimum cable cross section is at least...

Page 7: ...ive earth 1 GND blue GND connection for control interface 2 0 10V PWM yellow Control input 0 10 V or PWM electrically isolated 3 10 V max 1 1 mA red Voltage output 10 VDC 1 1 mA electrically isolated short circuit proof 4 Tacho white Tach output open collector 1 pulse per revolution electrically isolated Item no 52494 5 9970 ENU Change 89188 Approved 2016 04 18 Page 7 10 ebm papst Mulfingen GmbH C...

Page 8: ...s described in the table Fault Safety feature description function Rotor position detection error An automatic restart follows Blocked rotor After the blockage is removed the motor restarts automatically 6 MAINTENANCE MALFUNCTIONS POSSIBLE CAUSES AND REMEDIES Do not perform any repairs on your device Send the device to ebm papst for repair or replacement WARNING Live terminals and connections even...

Page 9: ...of German standards Right from the development stage ecological design technical safety and health protection are fixed criteria The following section contains recommendations for ecological disposal of the product and its components 6 3 1 Country specific legal requirements NOTE Country specific legal requirements Always observe the applicable country specific legal regulations with regard to the...

Page 10: ...employing the proper procedures for electronic scrap Please contact ebm papst for any other questions on disposal Item no 52494 5 9970 ENU Change 89188 Approved 2016 04 18 Page 10 10 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

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