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Operating instructions

W3G300-BV25-82

Translation of the original operating instructions

4.5 Checking connections

;

Ensure isolation from supply (all phases).

;

Make sure a restart is impossible

;

Check whether the mating connector is properly engaged with the
built-in connector.

;

Check that the mating connector is correctly attached to the cable.

4.6 Switching on the device

The device may only be switched on if it has been installed properly and
in accordance with its intended use, including the required safety
mechanisms and professional electrical hookup. This also applies for
devices which have already been equipped with plugs and terminals or
similar connectors by the customer.

WARNING
Hot motor housing

Risk of fire
→ Ensure that no combustible or flammable materials are

located close to the fan.

;

Before switching on, check the device for visible external damage
and make sure the protective devices are functional.

;

Check the fan's air flow paths for foreign matter and remove any
foreign matter found.

;

Apply the nominal supply voltage.

;

Start the device by changing the input signal.

NOTE
Damage to the device from vibration

Bearing damage, shorter service life
→ Low-vibration operation of the fan must be ensured over the

entire speed control range.

→ Severe vibration can arise for instance from inexpert

handling, transportation damage and resultant imbalance or
be caused by component or structural resonance.

→ Speed ranges with excessively high vibration levels and

possibly resonant frequencies must be determined in the
course of fan commissioning.

→ Either run through the resonant range as quickly as

possible with speed control or find another remedy.

→ Operation with excessively high vibration levels can

lead to premature failure.

4.7 Switching off the device

Switching off the device during operation:

;

Switch off the device via the control input.

;

Do not switch the motor (e.g. in cyclic operation) on and off via power
supply.

Switching off the device for maintenance:

;

Switch off the device via the control input.

;

Do not switch the motor (e.g. in cyclic operation) on and off via power
supply.

;

Disconnect the device from the power supply.

5. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES

Do not perform any repairs on your device. Send the device to ebm-
papst for repair or replacement.

WARNING
Live terminals and connections even with device
switched off

Electric shock
→ Wait five minutes after disconnecting the voltage at all poles

before opening the device.

CAUTION
If control voltage or a stored speed set value is applied,
the motor will restart automatically, e.g. after a power
failure.

Risk of injury
→ Keep out of the device’s danger zone.
→ When working on the device, switch off the line voltage

and ensure that it cannot be switched back on.

→ Wait until the device comes to a stop.
→ After working on the device, remove any tools or other

objects from the device.

NOTE

If the device is not operated for a lengthy period in installed
condition in a dry environment, it is to be started up and
operated at full speed for one hour at least every four months. If
the device is not operated for a lengthy period in installed
condition in a damp environment (e.g. outdoors), it is to be
started up and operated at full speed for at least two hours once
a month to move the bearings and allow any condensate that
may have ingressed to evaporate.

Malfunction/fault

Possible cause

Possible remedy

Impeller not
running smoothly

Imbalance in rotating
parts

Clean the device;
replace it if imbalance
persists after cleaning.
Make sure no
weight clips are
removed during
cleaning.

Motor not turning

Mechanical blockage

Switch off, isolate
from supply and
remove mechanical
blockage.

Line voltage faulty

Check line voltage,
restore power
supply, apply control
signal.

Faulty connection

Isolate from supply,
correct connection;
see connection
diagram.

Motor/electronics
overtemperature

Deficient cooling

Improve cooling. Let
the device cool down.
To reset the error
message, switch off
the line voltage for at
least 25 s and then
switch it on again.

Item no. 53944-5-9970 · ENU · Change 265422 · Approved 2022-08-19 · Page 9 / 11

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for W3G300-BV25-82

Page 1: ...se used by suitably qualified trained and authorized technical staff Only authorized specialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following installation in the final product The locally applicable industri...

Page 2: ...ropriate shielding measures have to be taken by the user NOTE Electrical or electromagnetic interference after installing the device in customer equipment Verify that the entire setup is EMC compliant 1 7 Mechanical movement DANGER Rotating device Risk of injury to body parts coming into contact with the rotor or the impeller Secure the device against accidental contact Before working on the syste...

Page 3: ...the device in the following ways is prohibited and could be hazardous Operating the device in an unbalanced state e g due to dirt deposits or ice formation Resonant operation operation with severe vibration This also includes vibration transmitted to the fan from the customer installation Operation in medical equipment with a life sustaining or life support function Conveying solids in the flow me...

Page 4: ...05 1 4x seal TE 828904 1 1 1 UB 1 2 GND 1 3 PWM LIN 1 4 not used 1 5 not used 1 6 Diagnostic output Accessory part Cable 460 mm with mating connector part no 02002 4 1021 not included in scope of delivery 6 pole mating connector TE 1 963212 1 4x receptacle TE 929939 1 2x receptacle TE 929937 1 2 Airflow direction V Item no 53944 5 9970 ENU Change 265422 Approved 2022 08 19 Page 4 11 ebm papst Mulf...

Page 5: ...ion geometries are used on the installation side the ebm papst evaluation loses its validity the conformity must be confirmed again The product does not fall within the scope of Regulation EU 2019 1781 due to the exception specified in Article 2 2a motors completely integrated into a product 3 4 Technical description Weight 2 3 kg Size 300 mm Motor size 84 Blade material PA plastic UL94 V0 Fan hou...

Page 6: ...ades of the impeller could be damaged Carefully set down the fan on a soft surface Make sure the blades are not subjected to load Following installation make sure the impeller moves easily and that the blades of the impeller are not deformed or bent and do not catch at any point NOTE Damage to the device from vibration Bearing damage shorter service life The fan must not be subjected to force or e...

Page 7: ... cables including the customer interface are subject to the specifications for internal wiring Ensure conformity with applicable standards and check the degree of protection in the final product after installing the ebm papst device Connect the cables to the mating connectors 4 3 2 Cable routing Water must be prevented from reaching the cable exit along the cable Fans installed lying flat Fig 1 Fa...

Page 8: ...age range 3 DIAG Diagnostic output Open collector Isource max 20 mA Fan OK low fan error high 4 INVLIN not used 5 0 10 V PWM Control input Ri 47 kΩ 0 10 V typ 1 V n 0 1 5 V n min 10 V n max PWM amplitude 10 V 1 50 kHz typ 5 n 0 15 n min 100 n max Item no 53944 5 9970 ENU Change 265422 Approved 2022 08 19 Page 8 11 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fa...

Page 9: ... not switch the motor e g in cyclic operation on and off via power supply Disconnect the device from the power supply 5 MAINTENANCE MALFUNCTIONS POSSIBLE CAUSES AND REMEDIES Do not perform any repairs on your device Send the device to ebm papst for repair or replacement WARNING Live terminals and connections even with device switched off Electric shock Wait five minutes after disconnecting the vol...

Page 10: ...vironmental protection and resource preservation are top priority corporate goals ebm papst operates an environmental management system which is certified in accordance with ISO 14001 and rigorously implemented around the world on the basis of German standards Right from the development stage ecological design technical safety and health protection are fixed criteria The following section contains...

Page 11: ...mploying the proper procedures for electronic scrap Please contact ebm papst for any other questions on disposal Item no 53944 5 9970 ENU Change 265422 Approved 2022 08 19 Page 11 11 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

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