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Operating instructions

S4D500-BD03-02

Translation of the original operating instructions

ebm-papst Mulfingen GmbH & Co. KG

Bachmühle 2
D-74673 Mulfingen
Phone +49 7938 81-0
Fax +49 7938 81-110
[email protected]
www.ebmpapst.com

CONTENTS

1. SAFETY REGULATIONS AND NOTES

1

1. SAFETY REGULATIONS AND NOTES

Please read these operating instructions carefully before starting to work
with the device. Observe the following warnings to prevent malfunctions
or physical damage to both property and people.
These operating instructions are to be regarded as part of this device.
If the device is sold or transferred, the operating instructions must
accompany it.
These operating instructions may be duplicated and forwarded for
information about potential dangers and their prevention.

1.1 Levels of hazard warnings

1

1.1 Levels of hazard warnings

These operating instructions use the following hazard levels to indicate
potentially hazardous situations and important safety regulations:

DANGER

Indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury. Compliance with
the measures is mandatory.

WARNING

Indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury. Exercise extreme
caution while working.

CAUTION

Indicates a potentially hazardous situation which, if not avoided,
may result in minor or moderate injury or damage of property.

NOTE

A potentially harmful situation can occur and, if not avoided, can
lead to property damage.

1.2 Staff qualification

1

1.2 Staff qualification

Only specialised electrical personnel may install the device, perform the
test run and work on the electrical system.
Only trained and authorised specialist personnel are permitted to
transport, unpack, assemble, operate or maintain the device, or to use it
in any other manner.

1.3 Basic safety rules

1

1.3 Basic safety rules

Any safety hazards stemming from the device must be re-evaluated
once it is installed in the end device.
Observe the following when working on the unit:

;

Do not make any modifications, additions or conversions to the
device without the approval of ebm-papst.

1.4 Electrical voltage

1

1.4 Electrical voltage

;

Check the electrical equipment of the device at regular intervals, refer
to chapter 5.2 Safety test.

;

Replace loose connections and defective cables immediately.

DANGER
Electrical load on the device

Risk of electric shock
→ Stand on a rubber mat if you are working on an electrically

charged device.

WARNING
Terminals and connections have voltage even with a
unit that is shut off

Electric shock
→ Wait five minutes after disconnecting the voltage at all poles

before opening the device.

2

1.5 Safety and protective functions

2

1.6 Mechanical movement

2

1.7 Emission

2

1.8 Hot surface

2

1.9 Transport

2

1.10 Storage

2

1.11 Disposal

3

2. PROPER USE

4

3. TECHNICAL DATA

4

3.1 Graphic rendition of products

5

3.2 Nominal data

5

3.3 Data acc. to ErP Directive

5

3.4 Technical description

5

3.5 Mounting data

5

3.6 Transport and storage conditions

6

4. CONNECTION AND START-UP

6

4.1 Connecting the mechanical system

6

4.2 Connecting the electrical system

7

4.3 Connection in terminal box

8

4.4 Connection diagram

9

4.5 Opening of second screwed cable gland

9

4.6 Checking the connections

9

4.7 Switch on device

9

4.8 Switching off the device

9

5. MAINTENANCE, MALFUNCTIONS, POSSIBLE

CAUSES AND REMEDIES

10

5.1 Cleaning

10

5.2 Safety test

Item no.: 10739-5-9970 · Revision: 68161 · Print-out: 2012-04-13 · Y. Uhlmann (VM-TDO) · Page 1 / 10

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 7938 81-0 · Fax +49 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for S4D500-BD03-02

Page 1: ...t personnel are permitted to transport unpack assemble operate or maintain the device or to use it in any other manner 1 3 Basic safety rules 1 1 3 Basic safety rules Any safety hazards stemming from the device must be re evaluated once it is installed in the end device Observe the following when working on the unit Do not make any modifications additions or conversions to the device without the a...

Page 2: ...s of clothing and jewellery could become entangled and pulled into the device You could be injured Do not wear any loose clothing or jewellery while working on rotating parts Protect long hair by wearing a cap 1 7 Emission WARNING Depending on the installation and operating conditions a sound pressure level greater than 70 dB A may arise Danger of noise induced hearing loss Take appropriate techni...

Page 3: ...ance e g caused by dirt deposits or icing Operation in medical equipment with a life sustaining or lifesaving function Operation with external vibrations Moving solids content in flow medium Painting the device Connections e g screws coming loose during operation Opening the terminal box during operation Moving air that contains abrasive particles Moving highly corrosive air e g salt spray mist Ex...

Page 4: ...ction of air flow A 2 Tightening torque 0 8 0 3 Nm 3 Illustration without terminal box cover 4 Cable diameter min 6 mm max 12 mm tightening torque 2 0 15 Nm Item no 10739 5 9970 Revision 68161 Print out 2012 04 13 Y Uhlmann VM TDO Page 4 10 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 7938 81 0 Fax 49 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 5: ...aterial of terminal box ABS Plastic black Material of blades Aluminium sheet insert sprayed with PP plastic Material of guard grille Steel phosphated and coated in black plastic Number of blades 5 Blade angle 0 Direction of air flow A Direction of rotation Clockwise seen on rotor Type of protection IP 54 Insulation class F Humidity class F3 1 Mounting position Shaft horizontal or rotor on bottom r...

Page 6: ...side and can damage the device Make sure that the cable end is connected in a dry environment Connect the device only to circuits that can be switched off using an all pole disconnecting switch 4 2 1 Prerequisites Check whether the data on the type plate agree with the connection data Before connecting the device ensure that the supply voltage matches the operating voltage of the device Only use c...

Page 7: ...installed lying flat cable routed as a water trap Fans installed in upright position When routing the cable ensure that the screwed cable glands are arranged at the bottom The cables must always be routed downwards Ill 3 Cable routing for fans installed upright 4 3 4 Motor protection CAUTION Electrical voltage The device is a built in component and features no electrically isolating switch Connect...

Page 8: ... Y Star connection L1 U1 black L2 V1 blue L3 W1 brown W2 yellow U2 green V2 white TOP 2 x grey PE green yellow Item no 10739 5 9970 Revision 68161 Print out 2012 04 13 Y Uhlmann VM TDO Page 8 10 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 7938 81 0 Fax 49 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 9: ...nges or repairs may be carried out by ebm papst only The terminal box does not have to be opened for maintenance Do not perform any repairs on your device Return the device to ebm papst for repair or replacement WARNING Terminals and connections have voltage even with a unit that is shut off Electric shock Wait five minutes after disconnecting the voltage at all poles before opening the device CAU...

Page 10: ...on At least every 6 months Replacement of the device Mounting the connection lines Visual inspection At least every 6 months Fasten Mounting of protective earth connection Visual inspection At least every 6 months Fasten Check the insulation of the wires for damage Visual inspection At least every 6 months Replace wires Tightness of screwed cable gland Visual inspection At least every 6 months Ret...

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