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Operating instructions

R3G630-AB06-03

Translation of the original operating instructions

→ Wait five minutes after disconnecting the voltage at all poles

before opening the device.

CAUTION
In the event of a fault, the rotor and the impeller will be
energized

The rotor and the impeller have basic insulation.
→ Do not touch the rotor and impeller once installed.

CAUTION
If control voltage or a stored speed set value is applied,
the motor will restart automatically, e.g. after a power
failure.

Risk of injury
→ Keep out of the device danger zone.
→ When working on the device, switch off the line voltage

and ensure that it cannot be switched back on.

→ After working on the device, remove any tools or other

objects from the device.

1.5 Safety and protective features

DANGER
Protective device missing and protective device not
functioning

Without a protective device there is a risk of serious injury, for
instance if the hands reach or are sucked into the device during
operation.
→ Operate the device only with a fixed protective device and

guard grille.# The fixed protective device must be able to
withstand the kinetic energy of a fan blade that becomes
detached at maximum speed. There must not be any gaps
which it is possible to reach into with the fingers, for example.

→ The device is a built-in component. As the operator, you

are responsible for ensuring that the device is secured
adequately.

→ Stop the device immediately if you notice a missing or

ineffective protective device.

1.6 Electromagnetic radiation

Interference from electromagnetic radiation is possible, e.g. in conjunction
with open- and closed-loop control devices.
If impermissible radiation levels occur following installation, appropriate
shielding measures have to be taken by the user.

NOTE
Electrical or electromagnetic interference after installing
the device in customer equipment.

→ Verify that the entire setup is EMC-compliant.

1.7 Mechanical movement

DANGER
Rotating device

Risk of injury to body parts coming into contact with the rotor or
the impeller.
→ Secure the device against accidental contact.
→ Before working on the system/machine, wait until all

parts have come to a standstill.

DANGER
Ejected parts

Missing protective devices may cause balancing weights or
broken fan blades to be ejected and cause injuries.
→ Take appropriate safety measures.

WARNING
Rotating device

Long hair and dangling items of clothing, jewelry and the like
can become entangled and be pulled into the device. Injuries
can result.
→ Do not wear any loose-fitting or dangling clothing or jewelry

while working on rotating parts.#Protect long hair with a cap.

1.8 Emissions

WARNING
Depending on the installation and operating conditions,
the sound pressure level may exceed 70 dB(A).

Risk of noise-induced hearing loss
→ Take appropriate technical safety measures.
→ Protect operating personnel with appropriate safety

equipment such as hearing protection.

→ Also observe the requirements of local agencies.

1.9 Hot surface

CAUTION
High temperature on electronics housing

Risk of burns
→ Ensure sufficient protection against accidental contact.

1.10 Storage

;

Store the device, partially or fully assembled, in a dry and
weatherproof manner in the original packaging in a clean environment.

;

Protect the device against environmental effects and dirt until final
installation.

;

We recommend storing the device for no longer than one year in
order to guarantee trouble-free operation and the longest possible
service life.

;

Even devices explicitly intended for outdoor use are to be stored as
described prior to commissioning.

;

Maintain the storage temperature, see
Chapter 3.6 Transport and storage conditions.

;

Make sure that all cable glands are fitted with dummy plugs.

Item no. 50242-5-9970 · ENU · Change 89187 · Approved 2016-04-15 · Page 2 / 13

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for R3G630-AB06-03

Page 1: ...y suitably qualified trained and authorized technical staff Only authorized specialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following installation in the final product Note the following when working on the d...

Page 2: ...fy that the entire setup is EMC compliant 1 7 Mechanical movement DANGER Rotating device Risk of injury to body parts coming into contact with the rotor or the impeller Secure the device against accidental contact Before working on the system machine wait until all parts have come to a standstill DANGER Ejected parts Missing protective devices may cause balancing weights or broken fan blades to be...

Page 3: ...ce in the following ways is prohibited and could be hazardous Operating the device in an unbalanced state e g due to dirt deposits or ice formation Operation in medical equipment with a life sustaining or life support function Operation with external vibrations Conveying solids in the flow medium Painting the device Connections e g screws coming loose during operation Opening the terminal box duri...

Page 4: ...70 2 4013 not included in scope of delivery 2 Max clearance for screw 25 mm 3 Cable diameter min 4 mm max 10 mm tightening torque 4 0 6 Nm 4 Tightening torque 3 5 0 5 Nm Item no 50242 5 9970 ENU Change 89187 Approved 2016 04 15 Page 4 13 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 5: ... All dimensions in mm Inlet ring 63070 2 4013 not included in scope of delivery Item no 50242 5 9970 ENU Change 89187 Approved 2016 04 15 Page 5 13 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 6: ...using a motor impeller combination in a standardized measurement setup 3 4 Technical description Weight 29 kg Fan size 630 mm Rotor surface Painted black Electronics housing material Die cast aluminum Impeller material Sheet aluminum Number of blades 6 Direction of rotation Clockwise viewed toward rotor Degree of protection IP55 Insulation class F Moisture F Environmental H protection class F4 1 I...

Page 7: ...ty shoes and cut resistant safety gloves CAUTION Heavy load when unpacking device Risk of physical injury such as back injuries Two people should work together to remove the device from its packaging Check the device for transport damage Damaged devices are not to be installed Install the undamaged device in accordance with your application CAUTION Possible damage to the device If the device slips...

Page 8: ...A 15 A C16A 1 5 16 3 PE AC 380 480 VAC 20 A 20 A C20A 2 5 14 3 PE AC 380 480 VAC 25 A 25 A C25A 4 0 12 3 PE AC 380 480 VAC 32 A 30 A C32A 6 0 10 AWG American Wire Gauge 4 2 3 Reactive currents Because of the EMC filter integrated for compliance with EMC limits interference emission and immunity to interference reactive currents can be measured in the supply line even when the motor is at a standst...

Page 9: ...do so When connecting ensure that no wire ends fan out Fig 2 Connecting wires to terminals Seal the terminal box 4 3 3 Cable routing Water must be prevented from reaching the cable gland along the cable When routing the cable make sure that the cable glands are located at the bottom The cables must always be routed downward Fig 3 Cable routing for fans installed upright 4 4 Factory settings Factor...

Page 10: ...evel KL3 2 8 GND Reference ground for control interface SELV KL3 3 7 0 10 V Use control current sensor value input 0 10 VDC impedance 100 kΩ only as alternative to 4 20 mA input SELV KL3 4 10 V Voltage output 10 VDC 3 max 10 mA power supply for external devices e g potentiometer SELV KL3 5 20 V Voltage output 20 VDC 25 10 max 50 mA power supply for external devices e g sensors SELV KL3 6 4 20 mA U...

Page 11: ...d protective functions cause the motor to switch off automatically in the event of the faults described in the table The status relay drops out and the fault is reported via bus Fault Safety feature description function Rotor position detection error An automatic restart follows Blocked rotor After the blockage is removed the motor restarts automatically Line undervoltage line voltage outside of p...

Page 12: ...gh voltage test The integrated EMC filter has Y capacitors The tripping current is exceeded when AC testing voltage is applied Test the device with DC voltage when you perform the legally required high voltage test The voltage to be used corresponds to the peak value of the AC voltage required by the standard What to check How to check How often What action Contact protection cover for intactness ...

Page 13: ...etallic materials are generally considered to be fully recyclable Separate the components for recycling into the following categories Steel and iron Aluminum Non ferrous metal e g motor windings Plastics particularly with brominated flame retardants in accordance with marking Insulating materials Cables and wires Electronic scrap e g circuit boards Only ferrite magnets and not rare earth magnets a...

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