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Operating instructions

R3G630-AA12-13

Translation of the original operating instructions

4. CONNECTION AND START-UP

4.1 Connecting the mechanical system

CAUTION
Cutting and crushing hazard when removing the fan
from the packaging

→ Carefully hold the impeller to remove the device from its

packaging. Make sure to avoid any shock.

→ Wear safety shoes and cut-resistant safety gloves.

CAUTION
Heavy load when taking out the device

Bodily harm, e.g. back injuries, are possible.
→ Two people should remove the device out of its packaging

together.

;

Check the device for transport damage. Damaged devices must no
longer be installed.

;

Install the undamaged device according to your application.

4.2 Connecting the electrical system

DANGER
Electric voltage on the device

Electric shock
→ Always install a protective earth first.
→ Check the protective earth.

DANGER
Incorrect insulation

Risk of fatal injury from electric shock
→ Use only cables that meet the specified installation

requirements for voltage, current, insulation material, load etc.

→ Route cables such that they cannot be touched by any

rotating parts.

DANGER
Electrical load (>50 µC) between mains wire and
protective earth connection after switching of the supply
when switching multiple devices in parallel.

Electric shock, risk of injury
→ Make sure that sufficient protection against accidental contact

is provided.
Before working on the electrical connection, the
connections to the mains supply and PE must be shorted.

CAUTION
Electrical voltage

The fan is a built-in component and features no electrically
isolating switch.
→ Only connect the fan to circuits that can be switched off with

an all-pole separating switch.

→ When working on the fan, you must switch off the

installation/machine in which the fan is installed and secure it
from being switched on again.

NOTE
Interferences and failures are possible

Maintain a distance to the power supply line when routing the
control lines of the device.
→ Ensure a sufficiently large clearance.

Recommendation: clearance > 10 cm (separate cable
routing)

NOTE
Water penetration into leads or wires

Water enters at the cable end on the customers side and can
damage the device.
→ Make sure that the cable end is connected in a dry

environment.

Connect the device only to circuits that can be switched off
using an all-pole disconnecting switch.

4.2.1 Prerequisites

;

Check whether the data on the type plate agree with the connection
data.

;

Before connecting the device, ensure that the supply voltage matches
the operating voltage of the device.

;

Only use cables designed for current according to the type plate.
For determining the cross-section, follow the basic principles in
accordance with EN 61800-5-1. The protective earth must have a
cross-section equal to or greater than the outer conductor cross-
section.
We recommend the use of 105°C cables. Ensure that the minimum
cable cross-section is at least
AWG26/0.13 mm².

Earth wire contact resistance to EN 61800-5-1

Compliance with the impedance specifications to EN 61800-5-1 for the
protective earth circuit must be verified in the end application.
Depending on the installation situation, it may be necessary to install an
additional protective earthing conductor via the additional protective earth
connection point available on the device.
The protective earth connection point is located on the housing and has
a protective earth symbol and a bore hole.

4.2.2 Power supply connection, fuse protection

Assignment of conductor cross-sections and the fuse protection required
for them (overload protection only, no device protection).

Nominal
voltage

Safety fuse

Wire cross-
section

Wire cross-
section

UL

mm²

AWG

3/PE AC 200-
240 VAC

15 A

1.5

16

3/PE AC 200-
240 VAC

20 A

2.5

14

* AWG = American Wire Gauge

4.2.3 Idle current

Because of the EMC filter integrated for compliance with EMC
limits (interference emission and interference immunity), idle
currents in the mains cable can be measured even when the
motor is at a standstill and the mains voltage is switched on.

The values lie in a range of typical < 250 mA.

The effective power in this operating state (readiness for operation) is
simultaneously at typical < 5 W.

Item no. 50741-5-9970 · Revision 75933 · Release 2012-01-24 · Page 6 / 12

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for R3G630-AA12-13

Page 1: ...o transport unpack assemble operate or maintain the device or to use it in any other manner 1 3 Basic safety rules 1 1 3 Basic safety rules Any safety hazards stemming from the device must be re evaluated once it is installed in the end device Observe the following when working on the unit Do not make any modifications additions or conversions to the device without the approval of ebm papst 1 4 El...

Page 2: ...ng on the system machine wait until all parts have come to a standstill DANGER Flying parts Missing safety devices may cause balancing weights or broken fan blades to be ejected at high speeds causing bodily harm Take appropriate safety measures WARNING Rotating device Long hair loose items of clothing and jewellery could become entangled and pulled into the device You could be injured Do not wear...

Page 3: ...n imbalance e g caused by dirt deposits or icing Operation in medical equipment with a life sustaining or lifesaving function Operation with external vibrations Moving solids content in flow medium Painting the device Connections e g screws coming loose during operation Opening the terminal box during operation Moving air that contains abrasive particles Moving highly corrosive air e g salt spray ...

Page 4: ...g torque 4 0 6 Nm 2 Accessory part inlet nozzle 63070 2 4013 not included in the standard scope of delivery other inlet nozzles on request 3 Depth of screw max 25 mm 4 Tightening torque 3 5 0 5 Nm Item no 50741 5 9970 Revision 75933 Release 2012 01 24 Page 4 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst ...

Page 5: ...tor protection Protection class I if protective earth is connected by customer Product conforming to standard EN 61800 5 1 CE Approval CSA C22 2 Nr 77 GOST UL 2111 For cyclic speed loads note that the rotating parts of the device are designed for maximum one million load cycles If you have specific questions contact ebm papst for support 3 4 Mounting data Secure the mounting screws against acciden...

Page 6: ...wires Water enters at the cable end on the customers side and can damage the device Make sure that the cable end is connected in a dry environment Connect the device only to circuits that can be switched off using an all pole disconnecting switch 4 2 1 Prerequisites Check whether the data on the type plate agree with the connection data Before connecting the device ensure that the supply voltage m...

Page 7: ...er 3 1 Product drawing Ill 1 Recommended stripping lengths in mm inside the terminal box 4 3 2 Connecting cables with terminals WARNING Terminals and connections have voltage even with a unit that is shut off Electric shock Wait five minutes after disconnecting the voltage at all poles before opening the device Remove the cap from the screwed cable gland Remove the cap only in those places where c...

Page 8: ...ation mode PWM controlling Group adress 1 Fan device adress 1 Max PWM 100 Min PWM 0 Save set value to EEPROM Yes Set value control Analog Control function Positive heating Item no 50741 5 9970 Revision 75933 Release 2012 01 24 Page 8 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 9: ...e to 100 level control coefficient KL3 2 8 GND Reference mass for control interface SELV KL3 3 7 0 10 V Use control actual value input 0 10 VDC impedance 100 kΩ only as alternative to 4 20 mA input SELV KL3 4 10 V Voltage output 10 VDC 3 max 10 mA supply voltage for ext devices e g potentiometers SELV KL3 5 20 V Voltage output 20 VDC 25 10 max 50 mA supply voltage for ext devices e g sensors SELV ...

Page 10: ...ing off the device during operation Switch on the device via the control input Do not switch the motor e g in cyclic operation on and off via power supply Switching off the device for maintenance work Switch on the device via the control input Do not switch the motor e g in cyclic operation on and off via power supply Disconnect the device from the supply voltage When disconnecting be sure to disc...

Page 11: ...ight clips during cleaning make sure to remove them afterwards Motor does not turn Mechanical blockage Switch off de energise and remove mechanical blockage Mains supply voltage faulty Check mains supply voltage restore power supply Important The error message resets automatically The device starts up again automatically without advance warning Faulty connection De energise correct connection see ...

Page 12: ...ry 6 months Repair or replacement of the device Check the device for damage to blades and housing Visual inspection At least every 6 months Replacement of the device Mounting the connection lines Visual inspection At least every 6 months Fasten Check the insulation of the wires for damage Visual inspection At least every 6 months Replace wires Impeller for wear deposits corrosion and damage Visual...

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