ebm-papst K3G800-AQ03-01 Operating Instructions Manual Download Page 6

Operating instructions

K3G800-AQ03-01

Translation of the original operating instructions

4. CONNECTION AND START-UP

4.1 Connecting the mechanical system

DANGER
Heavy and unwieldy device.

Crushing hazard
→ Do not hold or transport the device by the impeller.

Use cloth cable loops, for example, to move the device
using a crane. Holes are installed on the support structure
that can be used for transport.

→ After installation, ensure that the blades of the impeller are

not deformed or bent.

CAUTION
Cutting and crushing hazard when removing the fan
from the packaging

→ Carefully remove the fan from its packaging. Make sure to

avoid any shock.

→ Wear safety shoes and cut-resistant safety gloves.

;

Check the device for transport damage. Damaged devices must no
longer be installed.

;

Install the undamaged device according to your application.

4.2 Connecting the electrical system

DANGER
Electric voltage on the device

Electric shock
→ Always install a protective earth first.
→ Check the protective earth.

DANGER
Incorrect insulation

Risk of fatal injury from electric shock
→ Use only cables that meet the specified installation

requirements for voltage, current, insulation material, load etc.

→ Route cables such that they cannot be touched by any

rotating parts.

DANGER
Electrical load (>50 µC) between mains wire and
protective earth connection after switching of the supply
when switching multiple devices in parallel.

Electric shock, risk of injury
→ Make sure that sufficient protection against accidental contact

is provided.
Before working on the electrical connection, the
connections to the mains supply and PE must be shorted.

CAUTION
Electrical voltage

The fan is a built-in component and features no electrically
isolating switch.
→ Only connect the fan to circuits that can be switched off with

an all-pole separating switch.

→ When working on the fan, you must switch off the

installation/machine in which the fan is installed and secure it
from being switched on again.

NOTE
Interferences and failures are possible

Maintain a distance to the power supply line when routing the
control lines of the device.
→ Ensure a sufficiently large clearance.

Recommendation: clearance > 10 cm (separate cable
routing)

NOTE
Water penetration into leads or wires

Water enters at the cable end on the customers side and can
damage the device.
→ Make sure that the cable end is connected in a dry

environment.

Connect the device only to circuits that can be switched off
using an all-pole disconnecting switch.

4.2.1 Prerequisites

;

Check whether the data on the type plate agree with the connection
data.

;

Before connecting the device, ensure that the supply voltage matches
the operating voltage of the device.

;

Only use cables designed for current according to the type plate.
For determining the cross-section, follow the basic principles in
accordance with EN 61800-5-1. The protective earth must have a
cross-section equal to or greater than the outer conductor cross-
section.
We recommend the use of 105°C cables. Ensure that the minimum
cable cross-section is at least
AWG26/0.13 mm².

Earth wire contact resistance to EN 61800-5-1

Compliance with the impedance specifications to EN 61800-5-1 for the
protective earth circuit must be verified in the end application.
Depending on the installation situation, it may be necessary to install an
additional protective earthing conductor via the additional protective earth
connection point available on the device.
The protective earth connection point is located on the housing and has
a protective earth symbol and a bore hole.

4.2.2 Power supply connection, fuse protection

Assignment of conductor cross-sections and the fuse protection required
for them (overload protection only, no device protection).

Nominal
voltage

Safety
fuse

Automatic
circuit
breaker

Wire
cross-
section

Wire
cross-
section

VDE

UL

VDE

mm²

*AWG

3/PE AC
380 - 480
VAC

16 A

15 A

C16A

1.5

16

3/PE AC
380 - 480
VAC

20 A

20 A

C20A

2.5

14

3/PE AC
380 - 480
VAC

25 A

25 A

C25A

4.0

12

3/PE AC
380 - 480
VAC

32 A

30 A

C32A

6.0

10

* AWG = American Wire Gauge

Item no. 51234-5-9970 · ENG · Revision 82539 · Release 2014-05-08 · Page 6 / 12

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for K3G800-AQ03-01

Page 1: ...are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules Any safety hazards stemming from the devi...

Page 2: ...appropriate safety measures WARNING Rotating device Long hair loose items of clothing and jewellery could become entangled and pulled into the device You could be injured Do not wear any loose clothi...

Page 3: ...nsport and storage conditions and chapter 3 2 Nominal data Operating the device with all protective features in place Minding the operating instructions Improper use Using the device in the following...

Page 4: ...545 2 Screw on position for vibration absorbing elements 3 Cable diameter min 4 mm max 10 mm tightening torque 4 0 6 Nm 4 Cable diameter min 9 mm max 16 mm tightening torque 6 0 9 Nm 5 Tightening torq...

Page 5: ...side Operation mode S1 Motor bearing Ball bearing Technical features Output 10 VDC max 10 mA Output 20 VDC max 50 mA Output for slave 0 10 V Input for sensor 0 10 V or 4 20 mA External 24 V input prog...

Page 6: ...ance to the power supply line when routing the control lines of the device Ensure a sufficiently large clearance Recommendation clearance 10 cm separate cable routing NOTE Water penetration into leads...

Page 7: ...ss than the nominal current FLA 4 3 Connection in terminal box 4 3 1 Preparing connection lines for the connection Strip the cable just enough so that the screwed cable gland is tight and the terminal...

Page 8: ...g Control mode parameter set 2 PWM controlling Fan device adress 01 Max PWM 100 Min PWM 8 Save set value to EEPROM Yes Set value control Analogue linear Control function parameter set 1 Positive heati...

Page 9: ...n pin or applied voltage 5 50 VDC disabling bridge to GND or applied voltage 1 VDC reset function triggers software reset after a level change to 1 VDC SELV KL 3 8 Din2 Digital input 2 parameter set s...

Page 10: ...fan for foreign objects and remove any that are found Apply the nominal voltage to the voltage supply Start the device by changing the input signal 4 8 Switching off the device Switching off the devi...

Page 11: ...Switch off de energise and remove mechanical blockage Mains supply voltage faulty Check mains supply voltage restore power supply Important The error message resets automatically The device starts up...

Page 12: ...nst accidental contact for damage and to ensure that it is intact Visual inspection At least every 6 months Repair or replacement of the device Check the device for damage to blades and housing Visual...

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