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Operating instructions

K3G560-HE07-01

Translation of the original operating instructions

Motor protection

Reverse polarity and locked-rotor
protection

Protection class

I (with customer connection of protective
earth)

Conformity with
standards

EN 61800-5-1; CE; UKCA

Approval

EAC; UL 1004-7 + 60730-1; CSA
C22.2 No. 77 + CAN/CSA-E60730-1

With regard to cyclic speed loads, note that the rotating parts of
the device are designed for a maximum of one million load
cycles. If you have special questions, consult ebm-papst for
support.

;

Use the device in accordance with its degree of protection.

Information on surface quality

The surfaces of the products conform to the generally applicable industrial
standard. The surface quality may change during the production period.
This has no effect on strength, dimensional stability and dimensional
accuracy.
The color pigments in the paints used perceptibly react to UV light over
the course of time. The product is to be protected against UV radiation to
prevent the formation of patches and fading. Changes in color are not a
reason for complaint and are not covered by the warranty. UV radiation
in the frequency range and the intensity of natural solar radiation has no
effect on the technical properties of the products.

3.5 Mounting data

Further mounting data can be taken from the product drawing or Chapter
4.1 Mechanical connection as required.

Strength class of
screws

10.9

;

Secure the screws against unintentional loosening (e.g. use self-
locking screws).

3.6 Transport and storage conditions

Max. permitted
ambient temp. for
motor (transport/
storage)

+80 °C

Min. permitted
ambient temp. for
motor (transport/
storage)

-40 °C

3.7 Electromagnetic compatibility

EMC immunity to
interference

According to EN 61000-6-2 (industrial
environment)

EMC interference
emission

According to EN 61000-6-4 (industrial
environment)

If several devices are connected in parallel on the supply side
so that the line current of the arrangement is in the range 16 - 75
A, this arrangement conforms to IEC 61000-3-12, provided that
the short-circuit power S

sc at the connection point of the

customer system to the public power grid is greater than or
equal to 250 times the rated output of the arrangement. It is the
responsibility of the installation engineer or operator/owner of the
device to ensure, if necessary after consultation with the
network operator, that this device is only connected to a
connection point with an S

sc value greater than or equal to 250

times the rated output of the arrangement.

4. CONNECTION AND STARTUP

4.1 Mechanical connection

DANGER
Heavy and unwieldy device.

Crushing hazard
→ Do not grasp or transport the device by the fan impeller.

Move the device with a crane using ropes or cloth straps.
There are holes drilled in the support structure that can be
used for transport.

→ After installation, ensure that the blades on the fan

impeller are not deformed or bent.

Fig. 1: Make sure the RadiPac fan is firmly secured when transporting
on a pallet. The impeller is not to be subjected to load. If the impeller is
subjected to load (e.g. during transportation), the fan could be severely
damaged!

CAUTION
Risk of cutting and crushing when removing device
from packaging

→ Carefully remove the device from the packaging by grasping

hold of the frame. Never subject to any impact.

→ Wear safety shoes and cut-resistant safety gloves.

CAUTION
Device weighs over 25 kg! Heavy load when unpacking
device.

Risk of physical injury, such as back injuries.
→ Use suitable hoisting equipment to remove the device from

its packaging.

;

The fan may not be handled in the area around the inlet nozzle during
transport and installation.
There is a risk of damage to the impeller.

;

Check the device for transport damage. Damaged devices are not to
be installed.

;

Install the undamaged device in accordance with your application.

4.1.1 Installation of RadiPac fan

Use is always to be made of appropriate hoisting equipment and a
suitable lifting device when transporting the RadiPac for installation
purposes. Use only suitable ropes or chains (see Chapter 3.4 Technical
description for product weight). To attach the hoisting equipment, use four
M10 eye bolts that can turn under load; screw the eye bolts into the
tapped holes provided. For fans not provided with tapped holes, use the
existing holes and lock the threaded bolts that can turn (M8 or M10) on
the underside with a nut. Do not use standard DIN 580 eye bolts. Note
that the angle between the ropes or chains may be between 0° and 60°.
During transportation, an acceleration of 2 g must not be exceeded.

Item no. 56858-5-9970 · ENU · Change 260717 · Approved 2022-06-23 · Page 6 / 13

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for K3G560-HE07-01

Page 1: ...re permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following installation in the final product The locally applicable industrial safety regulations are always to be observed when working on the device Keep the workplace clea...

Page 2: ...device against accidental contact Before working on the system machine wait until all parts have come to a standstill DANGER Ejected parts Missing protective devices may cause balancing weights or broken fan blades to be ejected and cause injuries Take appropriate safety measures WARNING Rotating device Long hair and dangling items of clothing jewelry and the like can become entangled and be pulle...

Page 3: ...rforming all maintenance work Conveying air at an ambient air pressure between 800 mbar and 1050 mbar Using the device within the permitted ambient temperature range see Chapter 3 6 Transport and storage conditions and Chapter 3 2 Nominal data Operating the device with all protective devices Following the operating instructions Improper use In particular operating the device in the following ways ...

Page 4: ... max 13 mm tightening torque 6 0 9 Nm 4 Cable diameter min 16 mm max 20 5 mm tightening torque 6 0 9 Nm 5 Tightening torque 3 5 0 5 Nm 6 Mounting holes for FlowGrid 7 Installation position shaft horizontal motor support plate must stand upright or rotor on bottom rotor on top on request Item no 56858 5 9970 ENU Change 260717 Approved 2022 06 23 Page 4 13 ebm papst Mulfingen GmbH Co KG Bachmühle 2 ...

Page 5: ...valuation loses its validity the conformity must be confirmed again The product does not fall within the scope of Regulation EU 2019 1781 due to the exception specified in Article 2 2a motors completely integrated into a product 3 4 Technical description Weight 115 7 kg Size 560 mm Motor size 200 Rotor surface Painted black Electronics housing material Die cast aluminum painted black Impeller mate...

Page 6: ...er of the device to ensure if necessary after consultation with the network operator that this device is only connected to a connection point with an Ssc value greater than or equal to 250 times the rated output of the arrangement 4 CONNECTION AND STARTUP 4 1 Mechanical connection DANGER Heavy and unwieldy device Crushing hazard Do not grasp or transport the device by the fan impeller Move the dev...

Page 7: ... criteria according to EN 61800 5 1 The protective earth must have a cross section equal to or greater than that of the phase conductor We recommend the use of 105 C cables Ensure that the minimum cable cross section is at least AWG 26 0 13 mm Protective earth contact resistance according to EN 61800 5 1 Compliance with the resistance specifications according to EN 61800 5 1 for the protective ear...

Page 8: ...onnect the wires to the corresponding terminals Use a screwdriver to do so When connecting ensure that no wire ends fan out Seal the terminal box 4 3 3 Cable routing Water must be prevented from reaching the cable gland along the cable NOTE Damage caused by moisture penetration Moisture can penetrate into the terminal box if water is constantly present at the cable glands To prevent the constant a...

Page 9: ...ics enable pin open or applied voltage 5 50 VDC disable bridge to GND or applied voltage 1 VDC reset function triggers software reset after a level change to 1 V KL 3 8 Din2 Digital input 2 Switching parameter sets 1 2 according to EEPROM setting the valid or used parameter set can be selected via bus or via digital input DIN2 Parameter set 1 pin open or applied voltage 5 50 VDC parameter set 2 br...

Page 10: ...ing Either run through the resonant range as quickly as possible with speed control or find another remedy Operation with excessively high vibration levels can lead to premature failure The maximum permissible vibration severity must not exceed 3 5 mm s and should be checked at intervals of 6 months It is to be determined at the motor mount at the motor support plate at least in axial direction an...

Page 11: ...te from supply and remove mechanical blockage Line voltage faulty Check line voltage restore power supply Attention The error message resets automatically Device restarts automatically without warning Faulty connection Isolate from supply correct connection see connection diagram Broken motor winding Replace device Deficient cooling Improve cooling Let the device cool down To reset the error messa...

Page 12: ...apt the maintenance intervals to the actual level of dust exposure 6 3 Safety inspection NOTE High voltage test The integrated EMC filter has Y capacitors The tripping current is exceeded when AC testing voltage is applied Test the device with DC voltage when you perform the legally required high voltage test The voltage to be used corresponds to the peak value of the AC voltage required by the st...

Page 13: ...etallic materials are generally considered to be fully recyclable Separate the components for recycling into the following categories Steel and iron Aluminum Non ferrous metal e g motor windings Plastics particularly with brominated flame retardants in accordance with marking Insulating materials Cables and wires Electronic scrap e g circuit boards Only ferrite magnets and not rare earth magnets a...

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