ebm-papst K3G400-PW03-83 Operating Instructions Manual Download Page 7

Operating instructions

K3G400-PW03-83

Translation of the original operating instructions

CAUTION
Possible damage to the device

If the device slips during installation, serious damage can result.
→ Ensure that the device is securely positioned at its place of

installation until all fastening screws have been tightened.

The fan must not be strained on fastening.

4.2 Electrical connection

DANGER
Voltage on the device

Electric shock
→ Always connect a protective earth first.
→ Check the protective earth.

DANGER
Faulty insulation

Risk of fatal injury from electric shock
→ Use only cables that meet the specified installation

regulations for voltage, current, insulation material, capacity,
etc.

→ Route cables so that they cannot be touched by any

rotating parts.

DANGER
Electrical charge (>50 µC) between phase conductor and
protective earth connection after switching off supply
with multiple devices connected in parallel.

Electric shock, risk of injury
→ Ensure sufficient protection against accidental contact.

Before working on the electrical hookup, short the supply
and PE connections.

CAUTION
Voltage

The fan is a built-in component and has no disconnecting switch.
→ Only connect the fan to circuits that can be switched off with

an all-pole disconnection switch.

→ When working on the fan, secure the system/machine in

which the fan is installed so as to prevent it from being
switched back on.

NOTE
Device malfunctions possible

Route the device's control lines separately from the supply line.
→ Maintain the greatest possible clearance.

Recommendation: clearance > 10 cm (separate cable
routing)

NOTE
Water ingress into wires or cables

Water ingress at the customer end of the cable can damage the
device.
→ Make sure the end of the cable is connected in a dry

environment.

Only connect the device to circuits that can be switched off with
an all-pole disconnection switch.

4.2.1 Requirements

;

Check whether the information on the nameplate matches the
connection data.

;

Before connecting the device, make sure the power supply matches
the device voltage.

;

Only use cables designed for the current level indicated on the
nameplate.
For determining the cross-section, note the sizing criteria according
to EN 61800-5-1. The protective earth must have a cross-section
equal to or greater than that of the phase conductor.
We recommend the use of 105 °C cables. Ensure that the minimum
cable cross-section is at least
AWG 26 / 0.13 mm².

Protective earth contact resistance according to EN 61800-5-1

Compliance with the resistance specifications according to EN 61800-5-
1 for the protective earth connection circuit must be verified in the end
application. Depending on the installation situation, it may be necessary
to connect an additional protective earth conductor by way of the extra
protective earth terminal provided on the device. The protective earth
terminal is located on the housing and provided with a protective earth
symbol and a hole.

4.2.2 Supply connection and fuses

Assignment of supply cable cross-sections and their required fuses (line
protection only, no equipment protection).

Nominal
voltage

Fuse

Automatic
circuit
breaker

Cable
cross-
section

Cable
cross-
section

VDE

UL

VDE

mm²

*AWG

3/PE AC
380-480
VAC

16 A

15 A

C16A

1.5

16

3/PE AC
380-480
VAC

20 A

20 A

C20A

2.5

14

3/PE AC
380-480
VAC

25 A

25 A

C25A

4.0

12

* AWG = American Wire Gauge

4.2.3 Reactive currents

Because of the EMC filter integrated for compliance with EMC
limits (interference emission and immunity to interference),
reactive currents can be measured in the supply line even
when the motor is at a standstill and the line voltage is switched
on.

The values are typically in the range < 250 mA

At the same time, the effective power in this operating state
(operational readiness) is typically < 5 W.

Item no. 57895-5-9970 · ENU · Change 218407 · Approved 2020-12-17 · Page 7 / 16

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for K3G400-PW03-83

Page 1: ...a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following installatio...

Page 2: ...movement DANGER Rotating device Risk of injury to body parts coming into contact with the rotor or the impeller Secure the device against accidental contact Before working on the system machine wait...

Page 3: ...stationary systems Performing all maintenance work Conveying air at an ambient air pressure between 800 mbar and 1050 mbar Using the device within the permitted ambient temperature range see Chapter...

Page 4: ...om rotor on top on request 2 Cable diameter min 4 mm max 10 mm tightening torque 4 0 6 Nm 3 Tightening torque 1 5 0 2 Nm 4 Inlet ring with pressure tap k factor 188 5 Attachment holes for FlowGrid 355...

Page 5: ...4 Technical description Size 400 mm Motor size 112 Rotor surface Painted black Electronics housing material Die cast aluminum Impeller material Sheet aluminum Support plate material Sheet steel galvan...

Page 6: ...of the arrangement It is the responsibility of the installation engineer or operator owner of the device to ensure if necessary after consultation with the network operator that this device is only co...

Page 7: ...whether the information on the nameplate matches the connection data Before connecting the device make sure the power supply matches the device voltage Only use cables designed for the current level...

Page 8: ...Use the partitions inside the terminal box as an aid to routing for this purpose First connect the protective earth PE Connect the cables to the corresponding terminals Use a screwdriver to do so Whe...

Page 9: ...eristic curve P1 IN SELV CON2 IO3 Function parameterizable see Optional interface functions table Factory setting Analog output 0 10 V max 5 mA function Fan modulation level Characteristic curve param...

Page 10: ...put Ri 100K characteristic curve parameterizable fPWM 1k 10KHz SELV D159 2 Ain2 4 20mA analog input Ri 125R characteristic curve parameterizable SELV D159 3 Din3 active high digital input not active p...

Page 11: ...operating instructions 4 7 Equivalent circuit diagrams Item no 57895 5 9970 ENU Change 218407 Approved 2020 12 17 Page 11 16 ebm papst Mulfingen GmbH Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 793...

Page 12: ...ng Either run through the resonant range as quickly as possible with speed control or find another remedy Operation with excessively high vibration levels can lead to premature failure The maximum per...

Page 13: ...atically Device restarts automatically without warning Faulty connection Isolate from supply correct connection see connection diagram Broken motor winding Replace device Deficient cooling Improve coo...

Page 14: ...perating point Reduce ambient temperature Correct operating point Manual reset required 7 Hall sensor error Internal error Switch off line voltage wait switch back on 8 Motor blocked Mechanical blocka...

Page 15: ...eller or replace device Tightness of cable gland Visual inspection At least every 6 months Retighten replace if damaged Condensation drainage holes for clogging where necessary Visual inspection At le...

Page 16: ...aterials and are therefore to be treated in the same manner The materials concerned are as follows Miscellaneous insulators used in the terminal box Power cables Cables for internal wiring Electrolyti...

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