ebm-papst K3G400-PW03-83 Operating Instructions Manual Download Page 1

Operating instructions

K3G400-PW03-83

Translation of the original operating instructions

ebm-papst Mulfingen GmbH & Co. KG

Bachmühle 2
D-74673 Mulfingen
Phone +49 (0) 7938 81-0
Fax +49 (0) 7938 81-110
[email protected]
www.ebmpapst.com

CONTENTS

1. SAFETY REGULATIONS AND INFORMATION

1

1. SAFETY REGULATIONS AND INFORMATION

Read these operating instructions carefully before starting work on the
device. Observe the following warnings to prevent malfunctions or
danger to persons.
These operating instructions are to be regarded as part of the device.
The device is only to be sold or passed on together with the operating
instructions.
These operating instructions may be duplicated and distributed to inform
about potential dangers and their prevention.

1.1 Hazard levels for warnings

1

1.1 Hazard levels for warnings

These operating instructions use the following hazard levels to indicate
potentially hazardous situations and important safety regulations:

DANGER

Indicates an imminently hazardous situation which will result in
death or serious injury if the specified actions are not taken.
Compliance with the instructions is imperative.

WARNING

Indicates a potentially hazardous situation which can result in
death or serious injury if the specified actions are not taken.
Exercise extreme caution while working.

CAUTION

Indicates a potentially hazardous situation which can result in
minor or moderate injury or damage to property if the specified
actions are not taken.

NOTE

A potentially harmful situation can occur and, if not avoided, can
lead to property damage.

1.2 Staff qualifications

1

1.2 Staff qualifications

The device may only be transported, unpacked, installed, operated,
maintained and otherwise used by suitably qualified, trained and
authorized technical staff.
Only authorized specialists are permitted to install the device, to carry
out a test run and to perform work on the electrical installation.

1.3 Basic safety rules

1

1.3 Basic safety rules

The safety hazards associated with the device must be assessed again
following installation in the final product.
The locally applicable industrial safety regulations are always to be
observed when working on the device.
Keep the workplace clean and tidy. Untidiness in the work area
increases the risk of accidents.
Note the following when working on the device:

;

Do not perform any modifications, additions or conversions on the
device without the approval of ebm-papst.

1.4 Voltage

1

1.4 Voltage

;

Check the device's electrical equipment at regular intervals; see
Chapter 6.4 Safety inspection.

;

Replace loose connections and defective cables immediately.

DANGER
Electrically charged device

Risk of electric shock
→ When working on an electrically charged device, stand on a

rubber mat.

2

1.5 Safety and protective features

2

1.6 Electromagnetic radiation

2

1.7 Mechanical movement

2

1.8 Emissions

2

1.9 Hot surface

2

1.10 Transport

3

1.11 Storage

3

2. INTENDED USE

4

3. TECHNICAL DATA

4

3.1 Product drawing

5

3.2 Nominal data

5

3.3 Data according to Commission Regulation (EU) 327/2011

5

3.4 Technical description

6

3.5 Mounting data

6

3.6 Transport and storage conditions

6

3.7 Electromagnetic compatibility

6

4. CONNECTION AND STARTUP

6

4.1 Mechanical connection

7

4.2 Electrical connection

8

4.3 Connection in terminal box

8

4.4 Factory settings

9

4.5 Connection diagram

10

4.6 Configuration options

11

4.7 Equivalent circuit diagrams

12

4.8 Checking connections

12

4.9 Switching on the device

12

4.10 Switching off the device

12

5. INTEGRATED PROTECTIVE FEATURES

13

6. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES

13

6.1 Warning/status codes

14

6.2 Vibration testing

14

6.3 Cleaning

15

6.4 Safety inspection

15

6.5 Disposal

Item no. 57895-5-9970 · ENU · Change 218407 · Approved 2020-12-17 · Page 1 / 16

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for K3G400-PW03-83

Page 1: ...a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following installatio...

Page 2: ...movement DANGER Rotating device Risk of injury to body parts coming into contact with the rotor or the impeller Secure the device against accidental contact Before working on the system machine wait...

Page 3: ...stationary systems Performing all maintenance work Conveying air at an ambient air pressure between 800 mbar and 1050 mbar Using the device within the permitted ambient temperature range see Chapter...

Page 4: ...om rotor on top on request 2 Cable diameter min 4 mm max 10 mm tightening torque 4 0 6 Nm 3 Tightening torque 1 5 0 2 Nm 4 Inlet ring with pressure tap k factor 188 5 Attachment holes for FlowGrid 355...

Page 5: ...4 Technical description Size 400 mm Motor size 112 Rotor surface Painted black Electronics housing material Die cast aluminum Impeller material Sheet aluminum Support plate material Sheet steel galvan...

Page 6: ...of the arrangement It is the responsibility of the installation engineer or operator owner of the device to ensure if necessary after consultation with the network operator that this device is only co...

Page 7: ...whether the information on the nameplate matches the connection data Before connecting the device make sure the power supply matches the device voltage Only use cables designed for the current level...

Page 8: ...Use the partitions inside the terminal box as an aid to routing for this purpose First connect the protective earth PE Connect the cables to the corresponding terminals Use a screwdriver to do so Whe...

Page 9: ...eristic curve P1 IN SELV CON2 IO3 Function parameterizable see Optional interface functions table Factory setting Analog output 0 10 V max 5 mA function Fan modulation level Characteristic curve param...

Page 10: ...put Ri 100K characteristic curve parameterizable fPWM 1k 10KHz SELV D159 2 Ain2 4 20mA analog input Ri 125R characteristic curve parameterizable SELV D159 3 Din3 active high digital input not active p...

Page 11: ...operating instructions 4 7 Equivalent circuit diagrams Item no 57895 5 9970 ENU Change 218407 Approved 2020 12 17 Page 11 16 ebm papst Mulfingen GmbH Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 793...

Page 12: ...ng Either run through the resonant range as quickly as possible with speed control or find another remedy Operation with excessively high vibration levels can lead to premature failure The maximum per...

Page 13: ...atically Device restarts automatically without warning Faulty connection Isolate from supply correct connection see connection diagram Broken motor winding Replace device Deficient cooling Improve coo...

Page 14: ...perating point Reduce ambient temperature Correct operating point Manual reset required 7 Hall sensor error Internal error Switch off line voltage wait switch back on 8 Motor blocked Mechanical blocka...

Page 15: ...eller or replace device Tightness of cable gland Visual inspection At least every 6 months Retighten replace if damaged Condensation drainage holes for clogging where necessary Visual inspection At le...

Page 16: ...aterials and are therefore to be treated in the same manner The materials concerned are as follows Miscellaneous insulators used in the terminal box Power cables Cables for internal wiring Electrolyti...

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