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Operating instructions

K3G400-AD32-71

Translation of the original operating instructions

4. CONNECTION AND START-UP

4.1 Connecting the mechanical system

CAUTION
Cutting and crushing hazard when removing the fan
from the packaging

→ Carefully remove the fan from its packaging. Make sure to

avoid any shock.

→ Wear safety shoes and cut-resistant safety gloves.

;

Check the device for transport damage. Damaged devices must no
longer be installed.

;

Install the undamaged device according to your application.

4.2 Connecting the electrical system

DANGER
Electric voltage on the device

Electric shock
→ Always install a protective earth first.
→ Check the protective earth.

DANGER
Incorrect insulation

Risk of fatal injury from electric shock
→ Use only cables that meet the specified installation

requirements for voltage, current, insulation material, load etc.

→ Route cables such that they cannot be touched by any

rotating parts.

DANGER
Electrical load (>50 µC) between mains wire and
protective earth connection after switching of the supply
when switching multiple devices in parallel.

Electric shock, risk of injury
→ Make sure that sufficient protection against accidental contact

is provided.
Before working on the electrical connection, the
connections to the mains supply and PE must be shorted.

CAUTION
Electrical voltage

The fan is a built-in component and features no electrically
isolating switch.
→ Only connect the fan to circuits that can be switched off with

an all-pole separating switch.

→ When working on the fan, you must switch off the

installation/machine in which the fan is installed and secure it
from being switched on again.

NOTE
Water penetration into leads or wires

Water enters at the cable end on the customers side and can
damage the device.
→ Make sure that the cable end is connected in a dry

environment.

Connect the device only to circuits that can be switched off
using an all-pole disconnecting switch.

4.2.1 Prerequisites

;

Check whether the data on the type plate agree with the connection
data.

;

Before connecting the device, ensure that the supply voltage matches
the operating voltage of the device.

;

Only use cables designed for current according to the type plate.
For determining the cross-section, follow the basic principles in
accordance with EN 61800-5-1. The protective earth must have a
cross-section equal to or greater than the outer conductor cross-
section.
We recommend the use of 105°C cables. Ensure that the minimum
cable cross-section is at least
AWG26/0.13 mm².

Earth wire contact resistance to EN 61800-5-1

Compliance with the impedance specifications to EN 61800-5-1 for the
protective earth circuit must be verified in the end application.
Depending on the installation situation, it may be necessary to install an
additional protective earthing conductor via the additional protective earth
connection point available on the device.
The protective earth connection point is located on the housing and has
a protective earth symbol and a bore hole.

4.2.2 Idle current

Because of the EMC filter integrated for compliance with EMC
limits (interference emission and interference immunity), idle
currents in the mains cable can be measured even when the
motor is at a standstill and the mains voltage is switched on.

The values lie in a range of typical < 250 mA.

The effective power in this operating state (readiness for operation) is
simultaneously at typical < 4 W.

4.2.3 Residual current operated device

Only pulse-current sensitive and/or universal RCD protective
devices (Type A or B) are permitted. Like frequency inverters,
RCD protective devices cannot provide personal safety while
operating the device. When switching on the power supply of
the device, pulsed charge currents from the capacitors in the
integrated EMC filter can lead to the RCD protective devices
triggering without delay. We recommend residual current
devices with a trigger threshold of 300 mA and delayed
triggering (super-resistant, characteristic K).

4.2.4 Locked-rotor protection

Due to the locked-rotor protection, the start-up current (LRA) is
equal to or less than the nominal current (FLA).

Item no. 50975-5-9970 · Revision 72357 · Release 2010-10-29 · Page 6 / 11

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for K3G400-AD32-71

Page 1: ...nnel are permitted to transport unpack assemble operate or maintain the device or to use it in any other manner 1 3 Basic safety rules 1 1 3 Basic safety rules Any safety hazards stemming from the dev...

Page 2: ...ire setup is EMC compliant 1 7 Mechanical movement DANGER Rotating device Body parts that come into contact with the rotor and impeller can be injured Secure the device against accidental contact Befo...

Page 3: ...the following ways is particularly prohibited and may cause hazards Operating the device with an imbalance e g caused by dirt deposits or icing Moving air that contains abrasive particles Moving highl...

Page 4: ...ures have the unit mm 1 Connection line AWG22 3 x crimped core end sleeves 2 Connection line AWG18 5 x crimped core end sleeves Item no 50975 5 9970 Revision 72357 Release 2010 10 29 Page 4 11 ebm pap...

Page 5: ...peration mode S1 Motor bearing Ball bearing Technical features Output 10 VDC max 1 1 mA Alarm relay Motor current limit Soft start Control input 0 10 VDC PWM Over temperature protected electronics mot...

Page 6: ...e supply voltage matches the operating voltage of the device Only use cables designed for current according to the type plate For determining the cross section follow the basic principles in accordanc...

Page 7: ...e First connect the PE protective earth connection Connect the lines according to your application When doing so observe chapter 4 4 Connection screen Item no 50975 5 9970 Revision 72357 Release 2010...

Page 8: ...iginal operating instructions 4 4 Connection screen Item no 50975 5 9970 Revision 72357 Release 2010 10 29 Page 8 11 ebm papst Mulfingen GmbH Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 F...

Page 9: ...e device during operation Switch on the device via the control input Do not switch the motor e g in cyclic operation on and off via power supply Switching off the device for maintenance work Switch on...

Page 10: ...ector responded Allow motor to cool off locate and rectify cause of error if necessary cancel restart lock out Overtemperature of electronics motor Insufficient cooling Improve cooling Let the device...

Page 11: ...ge Visual inspection At least every 6 months Clean or replace impeller Check the ball bearings to ensure they are quiet can move easily and are free of play Manual check by turning the rotor in shut o...

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