ebm-papst K3G310-AX54-22 Operating Instructions Manual Download Page 2

Operating instructions

K3G310-AX54-22

Translation of the original operating instructions

WARNING
Live terminals and connections even with device
switched off

Electric shock
→ Wait five minutes after disconnecting the voltage at all poles

before opening the device.

CAUTION
In the event of a fault, the rotor and the impeller will be
energized

The rotor and the impeller have basic insulation.
→ Do not touch the rotor and impeller once installed.

CAUTION
If control voltage or a stored speed set value is applied,
the motor will restart automatically, e.g. after a power
failure.

Risk of injury
→ Keep out of the device’s danger zone.
→ When working on the device, switch off the line voltage

and ensure that it cannot be switched back on.

→ Wait until the device comes to a stop.
→ After working on the device, remove any tools or other

objects from the device.

1.5 Safety and protective features

DANGER
Guard missing and guard not functioning

Without a guard, hands may become caught up in the device
during operation for example, resulting in serious injury. Loose
parts or items of clothing could be drawn in.
→ The device is a built-in component. As the owner, you are

responsible for ensuring that the device is adequately
safeguarded.# Operate the device only with a fixed
protective device and guard grill.

→ Stop the device immediately if a protective device is

found to be missing or ineffective.

1.6 Electromagnetic radiation

Interference from electromagnetic radiation is possible, e.g. in conjunction
with open- and closed-loop control devices.
If impermissible radiation levels occur following installation, appropriate
shielding measures have to be taken by the user.

NOTE
Electrical or electromagnetic interference after installing
the device in customer equipment.

→ Verify that the entire setup is EMC-compliant.

1.7 Mechanical movement

DANGER
Rotating device

Risk of injury to body parts coming into contact with the rotor or
the impeller.
→ Secure the device against accidental contact.
→ Before working on the system/machine, wait until all

parts have come to a standstill.

DANGER
Ejected parts

Missing protective devices may cause balancing weights or
broken fan blades to be ejected and cause injuries.
→ Take appropriate safety measures.

WARNING
Rotating device

Long hair and dangling items of clothing, jewelry and the like
can become entangled and be pulled into the device. Injuries
can result.
→ Do not wear any loose-fitting or dangling clothing or jewelry

while working on rotating parts.

→ Protect long hair with a cap.

1.8 Emissions

WARNING
Depending on the installation and operating conditions,
the sound pressure level may exceed 70 dB(A).

Risk of noise-induced hearing loss
→ Take appropriate technical safety measures.
→ Protect operating personnel with appropriate safety

equipment such as hearing protection.

→ Also observe the requirements of local agencies.

1.9 Hot surface

CAUTION
High temperature on electronics housing

Risk of burns
→ Ensure sufficient protection against accidental contact.

1.10 Transport

WARNING
Transporting the fan

Injuries from tipping or slipping
→ The fan is always to be transported with care and in its

original packaging.

→ If set down too hard or at an angle for example, the

impact can lead to bearing damage or deformation of the
frame or impeller.

→ It must be ensured that the fans cannot tip over during

transportation and handling.

→ Secure the fan(s) with appropriate equipment such as a

lashing strip so that nothing can slip or tip, especially when
stacking multiple fans.

→ Also make allowance for possible wind forces.

1.11 Storage

;

Store the device, partially or fully assembled, in a dry place,
protected against the weather and free from vibration, in the original
packaging in a clean environment.

;

Protect the device against environmental effects and dirt until final
installation.

;

We recommend storing the device for no longer than one year in
order to guarantee trouble-free operation and the longest possible
service life.

Item no. 51231-5-9970 · ENU · Change 210976 · Approved 2020-03-21 · Page 2 / 14

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for K3G310-AX54-22

Page 1: ...re permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following installation in the final product The locally applicable industrial safety regulations are always to be observed when working on the device Keep the workplace clea...

Page 2: ...fore working on the system machine wait until all parts have come to a standstill DANGER Ejected parts Missing protective devices may cause balancing weights or broken fan blades to be ejected and cause injuries Take appropriate safety measures WARNING Rotating device Long hair and dangling items of clothing jewelry and the like can become entangled and be pulled into the device Injuries can resul...

Page 3: ...the operating instructions Improper use In particular operating the device in the following ways is prohibited and could be hazardous Operating the device in an unbalanced state e g due to dirt deposits or ice formation Resonant operation operation with severe vibration This also includes vibration transmitted to the fan from the customer installation Operation in medical equipment with a life sus...

Page 4: ...m max 10 mm tightening torque 2 5 0 4 Nm 3 Tightening torque 3 5 0 5 Nm 4 Installed position shaft horizontal install support struts only vertically as illustrated or rotor on bottom rotor on top on request Item no 51231 5 9970 ENU Change 210976 Approved 2020 03 21 Page 4 14 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com...

Page 5: ... using a motor impeller combination in a standardized measurement setup 3 4 Technical description Weight 20 4 kg Size 310 mm Motor size 112 Rotor surface Painted black Electronics housing material Die cast aluminum Impeller material Sheet aluminum Support plate material Sheet steel galvanized Support bracket material Steel painted black Inlet nozzle material Sheet steel galvanized Number of blades...

Page 6: ...ng Carefully remove the device from the packaging by grasping hold of the frame Never subject to any impact Wear safety shoes and cut resistant safety gloves CAUTION Heavy load when unpacking device Risk of physical injury such as back injuries Two people should work together to remove the device from its packaging NOTE Damage to the device from vibration Bearing damage shorter service life The fa...

Page 7: ...rrent level indicated on the nameplate For determining the cross section note the sizing criteria according to EN 61800 5 1 The protective earth must have a cross section equal to or greater than that of the phase conductor We recommend the use of 105 C cables Ensure that the minimum cable cross section is at least AWG 26 0 13 mm Protective earth contact resistance according to EN 61800 5 1 Compli...

Page 8: ...minal box First connect the PE protective earth Connect the wires to the corresponding terminals Use a screwdriver to do so When connecting ensure that no wire ends fan out Fig 3 Connecting wires to terminals Seal the terminal box 4 3 3 Cable routing Water must be prevented from reaching the cable gland along the cable NOTE Damage caused by moisture penetration Moisture can penetrate into the term...

Page 9: ...ly usable as alternative to input Ain1 I SELV KL3 5 10 V Fixed voltage output 10 VDC 10 V 3 max 10 mA short circuit proof power supply for external devices e g pot SELV KL3 6 Ain1 I Analog input 1 set value 4 20 mA Ri 100 Ω adjustable curve only usable as alternative to input Ain1 U SELV KL3 7 Din1 Digital input 1 enable electronics enable pin open or applied voltage 5 50 VDC disable bridge to GND...

Page 10: ...e only usable as alternative to input Ain2 I SELV KL3 12 20 V Fixed voltage output 20 VDC 20 V 25 10 max 50 mA short circuit proof power supply for external devices e g sensors SELV Alternatively 24 VDC input for parameterization without line voltage KL3 13 Ain2 I Analog input 2 measured value 4 20 mA Ri 100 Ω adjustable curve only usable as alternative to input Ain2 U SELV KL3 14 Aout Analog outp...

Page 11: ...possibly resonant frequencies must be determined in the course of fan commissioning Either run through the resonant range as quickly as possible with speed control or find another remedy Operation with excessively high vibration levels can lead to premature failure The maximum permissible vibration severity must not exceed 3 5 mm s and should be checked at intervals of 6 months It is to be determi...

Page 12: ...ram Motor electronics overtemperature Deficient cooling Improve cooling Let the device cool down To reset the error message switch off the line voltage for at least 25 s and then switch it on again Thermal overload protector activated Allow motor to cool off locate and rectify cause of error release restart lockout if necessary Ambient temperature too high Reduce the ambient temperature Reset by r...

Page 13: ...on measurement Recommended every 6 months Clean impeller or replace device 6 4 Disposal For ebm papst environmental protection and resource preservation are top priority corporate goals ebm papst operates an environmental management system which is certified in accordance with ISO 14001 and rigorously implemented around the world on the basis of German standards Right from the development stage ec...

Page 14: ...spose of electronic components employing the proper procedures for electronic scrap Please contact ebm papst for any other questions on disposal Item no 51231 5 9970 ENU Change 210976 Approved 2020 03 21 Page 14 14 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

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