ebm-papst K3G310-AX54-22 Operating Instructions Manual Download Page 11

Operating instructions

K3G310-AX54-22

Translation of the original operating instructions

4.6 Checking connections

;

Ensure isolation from supply (all phases).

;

Make sure a restart is impossible

;

Check the cables for proper fit.

;

Screw the terminal box cover back on again. Terminal box tightening
torque, see Chapter 3.1 Product drawing.

;

Route the cables in the terminal box so that the terminal box cover
closes without resistance.

;

Use all screw plugs. Insert the screws by hand to avoid damage to
the threads.

;

Make sure the terminal box is completely closed and sealed and that
all screws and cable glands have been properly tightened.

4.7 Switching on the device

The device may only be switched on if it has been installed properly and
in accordance with its intended use, including the required safety
mechanisms and professional electrical hookup. This also applies for
devices which have already been equipped with plugs and terminals or
similar connectors by the customer.

WARNING
Hot motor housing

Risk of fire
→ Ensure that no combustible or flammable materials are

located close to the fan.

;

Before switching on, check the device for visible external damage
and make sure the protective devices are functional.

;

Check the fan's air flow paths for foreign matter and remove any
foreign matter found.

;

Apply the nominal supply voltage.

;

Start the device by changing the input signal.

NOTE
Damage to the device from vibration

Bearing damage, shorter service life
→ Low-vibration operation of the fan must be ensured over the

entire speed control range.

→ Severe vibration can arise for instance from inexpert

handling, transportation damage and resultant imbalance or
be caused by component or structural resonance.

→ Speed ranges with excessively high vibration levels and

possibly resonant frequencies must be determined in the
course of fan commissioning.

→ Either run through the resonant range as quickly as

possible with speed control or find another remedy.

→ Operation with excessively high vibration levels can

lead to premature failure.

→ The maximum permissible vibration severity must not

exceed 3.5 mm/s and should be checked at intervals of 6
months. #It is to be determined at the motor mount at the
motor support plate at least in axial direction and
transversely to this. #Measurement of the vibration in all
three axes is recommended and should be performed over
the entire speed range in order to obtain a complete picture of
the vibrations occurring in the application, see Chapter 6.
Maintenance, malfunctions, possible causes and remedies.

4.8 Switching off the device

Switching off the device during operation:

;

Switch off the device via the control input.

;

Do not switch the motor (e.g. in cyclic operation) on and off via power
supply.

Switching off the device for maintenance:

;

Switch off the device via the control input.

;

Do not switch the motor (e.g. in cyclic operation) on and off via power
supply.

;

Disconnect the device from the power supply.

;

When disconnecting, be sure to disconnect the ground connection last.

5. INTEGRATED PROTECTIVE FEATURES

The integrated protective functions cause the motor to switch off
automatically in the event of the faults described in the table.

Fault

Safety feature description/
function

Rotor position detection error

An automatic restart follows.

Blocked rotor

;

After the blockage is

removed, the motor restarts
automatically.

Line undervoltage (line voltage
outside of permitted nominal
voltage range)

;

If the line voltage returns to

permitted values, the motor
restarts automatically.

Item no. 51231-5-9970 · ENU · Change 210976 · Approved 2020-03-21 · Page 11 / 14

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for K3G310-AX54-22

Page 1: ...re permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following installation in the final product The locally applicable industrial safety regulations are always to be observed when working on the device Keep the workplace clea...

Page 2: ...fore working on the system machine wait until all parts have come to a standstill DANGER Ejected parts Missing protective devices may cause balancing weights or broken fan blades to be ejected and cause injuries Take appropriate safety measures WARNING Rotating device Long hair and dangling items of clothing jewelry and the like can become entangled and be pulled into the device Injuries can resul...

Page 3: ...the operating instructions Improper use In particular operating the device in the following ways is prohibited and could be hazardous Operating the device in an unbalanced state e g due to dirt deposits or ice formation Resonant operation operation with severe vibration This also includes vibration transmitted to the fan from the customer installation Operation in medical equipment with a life sus...

Page 4: ...m max 10 mm tightening torque 2 5 0 4 Nm 3 Tightening torque 3 5 0 5 Nm 4 Installed position shaft horizontal install support struts only vertically as illustrated or rotor on bottom rotor on top on request Item no 51231 5 9970 ENU Change 210976 Approved 2020 03 21 Page 4 14 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com...

Page 5: ... using a motor impeller combination in a standardized measurement setup 3 4 Technical description Weight 20 4 kg Size 310 mm Motor size 112 Rotor surface Painted black Electronics housing material Die cast aluminum Impeller material Sheet aluminum Support plate material Sheet steel galvanized Support bracket material Steel painted black Inlet nozzle material Sheet steel galvanized Number of blades...

Page 6: ...ng Carefully remove the device from the packaging by grasping hold of the frame Never subject to any impact Wear safety shoes and cut resistant safety gloves CAUTION Heavy load when unpacking device Risk of physical injury such as back injuries Two people should work together to remove the device from its packaging NOTE Damage to the device from vibration Bearing damage shorter service life The fa...

Page 7: ...rrent level indicated on the nameplate For determining the cross section note the sizing criteria according to EN 61800 5 1 The protective earth must have a cross section equal to or greater than that of the phase conductor We recommend the use of 105 C cables Ensure that the minimum cable cross section is at least AWG 26 0 13 mm Protective earth contact resistance according to EN 61800 5 1 Compli...

Page 8: ...minal box First connect the PE protective earth Connect the wires to the corresponding terminals Use a screwdriver to do so When connecting ensure that no wire ends fan out Fig 3 Connecting wires to terminals Seal the terminal box 4 3 3 Cable routing Water must be prevented from reaching the cable gland along the cable NOTE Damage caused by moisture penetration Moisture can penetrate into the term...

Page 9: ...ly usable as alternative to input Ain1 I SELV KL3 5 10 V Fixed voltage output 10 VDC 10 V 3 max 10 mA short circuit proof power supply for external devices e g pot SELV KL3 6 Ain1 I Analog input 1 set value 4 20 mA Ri 100 Ω adjustable curve only usable as alternative to input Ain1 U SELV KL3 7 Din1 Digital input 1 enable electronics enable pin open or applied voltage 5 50 VDC disable bridge to GND...

Page 10: ...e only usable as alternative to input Ain2 I SELV KL3 12 20 V Fixed voltage output 20 VDC 20 V 25 10 max 50 mA short circuit proof power supply for external devices e g sensors SELV Alternatively 24 VDC input for parameterization without line voltage KL3 13 Ain2 I Analog input 2 measured value 4 20 mA Ri 100 Ω adjustable curve only usable as alternative to input Ain2 U SELV KL3 14 Aout Analog outp...

Page 11: ...possibly resonant frequencies must be determined in the course of fan commissioning Either run through the resonant range as quickly as possible with speed control or find another remedy Operation with excessively high vibration levels can lead to premature failure The maximum permissible vibration severity must not exceed 3 5 mm s and should be checked at intervals of 6 months It is to be determi...

Page 12: ...ram Motor electronics overtemperature Deficient cooling Improve cooling Let the device cool down To reset the error message switch off the line voltage for at least 25 s and then switch it on again Thermal overload protector activated Allow motor to cool off locate and rectify cause of error release restart lockout if necessary Ambient temperature too high Reduce the ambient temperature Reset by r...

Page 13: ...on measurement Recommended every 6 months Clean impeller or replace device 6 4 Disposal For ebm papst environmental protection and resource preservation are top priority corporate goals ebm papst operates an environmental management system which is certified in accordance with ISO 14001 and rigorously implemented around the world on the basis of German standards Right from the development stage ec...

Page 14: ...spose of electronic components employing the proper procedures for electronic scrap Please contact ebm papst for any other questions on disposal Item no 51231 5 9970 ENU Change 210976 Approved 2020 03 21 Page 14 14 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

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