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Operating instructions

K3G280-PS10-J2

Translation of the original operating instructions

→ Only connect the fan to circuits that can be switched off with

an all-pole disconnection switch.

→ When working on the fan, secure the system/machine in

which the fan is installed so as to prevent it from being
switched back on.

NOTE
Device malfunctions possible

Route the device's control lines separately from the supply line.
→ Maintain the greatest possible clearance.

Recommendation: clearance > 10 cm (separate cable
routing)

NOTE
Water ingress into wires or cables

Water ingress at the customer end of the cable can damage the
device.
→ Make sure the end of the cable is connected in a dry

environment.

Only connect the device to circuits that can be switched off with
an all-pole disconnection switch.

4.2.1 Requirements

;

Check whether the data on the nameplate match the connection data.

;

Before connecting the device, make sure the power supply matches
the device voltage.

;

Only use cables designed for the current level indicated on the
nameplate.
For determining the cross-section, note the sizing criteria according
to EN 61800-5-1. The protective earth must have a cross-section
equal to or greater than that of the phase conductor.
We recommend the use of 105 °C cables. Ensure that the minimum
cable cross-section is at least
AWG 26 / 0.13 mm².

;

Note the following when routing the cables:
For permanently installed lines, the bending radius must be at least
four times the outside diameter of the cable.
For movable lines, the bending radius must be at least 15 times the
outside diameter of the cable.

Ground conductor contact resistance according to EN 61800-5-1

Compliance with the impedance specifications according to EN 61800-5-
1 for the protective earth connection circuit must be verified in the end
application.
Depending on the circumstances of installation, it may be necessary to
connect an additional protective earth conductor to the extra protective
earth terminal on the device.
The protective earth terminal is on the housing and has a ground
conductor symbol and a bore hole.

4.2.2 Supply connection and fuses

Assignment of supply cable cross-sections and their required fuses (line
protection only, no equipment protection).

Nominal
voltage

Fuse

Automatic
circuit
breaker

Cable
cross-
section

Cable
cross-
section

VDE

UL

VDE

mm²

*AWG

3/PE AC
380-480
VAC

16 A

15 A

C16A

1.5

16

3/PE AC
380-480
VAC

20 A

20 A

C20A

2.5

14

3/PE AC
380-480
VAC

25 A

25 A

C25A

4.0

12

3/PE AC
380-480
VAC

32 A

30 A

C32A

6.0

10

* AWG = American Wire Gauge

4.2.3 Reactive currents

Because of the EMC filter integrated for compliance with EMC
limits (interference emission and immunity to interference),
reactive currents can be measured in the supply line even
when the motor is at a standstill and the line voltage is switched
on.

The values are typically less than 250 mA.

At the same time, the effective power in this operating state
(operational readiness) is typically < 5 W.

4.2.4 Residual current circuit breaker (RCCB)

Only universal residual current devices (type B or B+) are
allowed. As with variable frequency drives, residual current
devices cannot provide personal safety while operating the
device.
When the device's power supply is switched on, pulsed
charging currents from the capacitors in the integrated EMC
filter can lead to the residual current devices tripping without
delay. We recommend the use of residual current circuit
breakers with a trip threshold of 300 mA and delayed tripping
(super-resistant, characteristic K).

4.2.5 Leakage current

For asymmetrical power systems or if a phase fails, the
leakage current can increase to a multiple of the nominal value.

4.2.6 Locked-rotor protection

Due to the locked-rotor protection, the starting current (LRA) is
equal to or less than the nominal current (FLA).

4.3 Connecting the cables

The device has external leads.

;

First connect the "PE" (protective earth).

Connect the cables according to your application. When doing so,
observe Chapter 4.5 Connection diagram.

4.4 Factory settings

Factory settings made for the device by ebm-papst.

Mode parameter set 1

PWM control

Mode parameter set 2

PWM control

Fan/device address

01

Max. PWM / %

100

Min. PWM / %

5

Save set value to
EEPROM

Yes

Set value requirement

Analog (linear)

Item no. 54427-5-9970 · ENU · Change 90170 · Approved 2016-07-14 · Page 7 / 12

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for K3G280-PS10-J2

Page 1: ... and authorized technical staff Only authorized specialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following installation in the final product Note the following when working on the device Do not perform any mod...

Page 2: ...rking on the system machine wait until all parts have come to a standstill WARNING Rotating device Long hair and dangling items of clothing jewelry and the like can become entangled and be pulled into the device Injuries can result Do not wear any loose fitting or dangling clothing or jewelry while working on rotating parts Protect long hair with a cap 1 8 Emissions WARNING Depending on the instal...

Page 3: ...operating instructions Improper use In particular operating the device in the following ways is prohibited and could be hazardous Operating the device in an unbalanced state e g due to dirt deposits or ice formation Resonant operation operation with severe vibration This also includes vibration transmitted to the fan from the customer installation Conveying air that contains abrasive particles Con...

Page 4: ... 6x crimped ferrules 2 Cable PVC AWG22 5x crimped ferrules 3 inlet ring 28004 2 4013 with pressure tap k factor 77 4 Attachment for inlet ring and FlowGrid Item no 54427 5 9970 ENU Change 90170 Approved 2016 07 14 Page 4 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 5: ...ed measurement setup 3 4 Technical description Weight 9 3 kg Fan size 280 mm Rotor surface Painted black Electronics housing material Die cast aluminum Impeller material PP plastic Support plate material Sheet steel galvanized Support bracket material Steel painted black Inlet nozzle material Sheet steel galvanized Number of blades 6 Direction of rotation Clockwise viewed toward rotor Degree of pr...

Page 6: ...n removing device from packaging Carefully remove the device from the packaging by grasping hold of the frame Never subject to any impact Wear safety shoes and cut resistant safety gloves NOTE Damage to the device from vibration Bearing damage shorter service life The fan must not be subjected to force or excessive vibration from sections of the installation If the fan is connected to air ducts th...

Page 7: ...nt of supply cable cross sections and their required fuses line protection only no equipment protection Nominal voltage Fuse Automatic circuit breaker Cable cross section Cable cross section VDE UL VDE mm AWG 3 PE AC 380 480 VAC 16 A 15 A C16A 1 5 16 3 PE AC 380 480 VAC 20 A 20 A C20A 2 5 14 3 PE AC 380 480 VAC 25 A 25 A C25A 4 0 12 3 PE AC 380 480 VAC 32 A 30 A C32A 6 0 10 AWG American Wire Gauge...

Page 8: ... action parameter set 1 Positive heating Direction of action parameter set 2 Positive heating Item no 54427 5 9970 ENU Change 90170 Approved 2016 07 14 Page 8 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 9: ...ng 250 VAC 2 A AC1 min 10 mA reinforced insulation on supply side and basic insulation on control interface side 2 8 0 10V yellow Analog input set value 0 10 V Ri 100 kΩ adjustable curve SELV 2 10 RSB brown RS485 interface for MODBUS RSB SELV 2 11 RSA white RS485 interface for MODBUS RSA SELV 2 12 GND blue Reference ground for control interface SELV 2 13 10V red Fixed voltage output 10 VDC 10 V 3 ...

Page 10: ...evice via the control input Do not switch the motor e g in cyclic operation on and off via power supply Disconnect the device from the power supply When disconnecting be sure to disconnect the ground connection last 5 INTEGRATED PROTECTIVE FEATURES The integrated protective functions cause the motor to switch off automatically in the event of the faults described in the table Fault Safety feature ...

Page 11: ...ng Let the device cool down To reset the error message switch off the line voltage for at least 25 s and then switch it on again Alternatively reset the error message by applying a control signal of 0 5 V to Din1 or by shorting Din1 to GND Ambient temperature too high Reduce the ambient temperature Let the device cool down To reset the error message switch off the line voltage for at least 25 s an...

Page 12: ... 1 Country specific legal requirements NOTE Country specific legal requirements Always observe the applicable country specific legal regulations with regard to the disposal of products or waste occurring in the various phases of the life cycle The corresponding disposal standards are also to be heeded 6 4 2 Disassembly Disassembly of the product must be performed or supervised by qualified personn...

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