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Operating instructions

G3G250-MW50-01

Translation of the original operating instructions

WARNING
Terminals and connections have voltage even with a
unit that is shut off

Electric shock
→ Wait five minutes after disconnecting the voltage at all poles

before opening the device.

CAUTION
In the event of failure, there is electric voltage at the
rotor and impeller

The rotor and impeller are base insulated.
→ Do not touch the rotor and impeller once they are installed.

CAUTION
If control voltage is applied or a speed setpoint is stored,
the motor will restart automatically, e.g. after a mains
failure.

Risk of injury
→ Keep out of the device hazard zone.
→ When working on the device, switch off the mains power

and ensure that it cannot be switched back on.

→ Wait until the device stops.
→ After working on the device, remove any tools used or

other objects from the device.

1.5 Safety and protective functions

DANGER
Protective device missing and protective device not
functioning

Without a protective device there is a risk of serious injury, for
instance if the hands reach or are sucked into the device during
operation.
→ Operate the device only with a fixed protective device and

guard grille.

→ The fixed protective device must be able to withstand the

kinetic energy of a fan blade that becomes detached at
maximum speed. There must not be any gaps which it is
possible to reach into with the fingers, for example.

→ The device is a built-in component. As the operator, you

are responsible for ensuring that the device is secured
adequately.

→ Stop the device immediately if a protective device is

found to be missing or ineffective.

1.6 Electromagnetic radiation

Interference from electromagnetic radiation is possible, e.g. in conjunction
with open and closed-loop control devices.
If unacceptable emission intensities occur when the fan is installed,
appropriate shielding measures have to be taken by the user.

NOTE
Electrical or electromagnetic interferences after
integrating the device in installations on the customer's
side.

→ Verify that the entire setup is EMC compliant.

1.7 Mechanical movement

DANGER
Danger of injury from open blower

Gas escapes. When the blower is open, you come into contact
with rotating and electrically live parts. Escaping gas may also
cause explosions.
→ Never open the blower.

DANGER
Flying parts

Missing safety devices may cause balancing weights or
broken fan blades to be ejected at high speeds, causing bodily
harm.
→ Take appropriate safety measures.

WARNING
Rotating device

Long hair, dangling items of clothing, jewellery and similar items
can become entangled and be pulled into the device. Risk of
injury.
→ Do not wear any loose-fitting or dangling clothing or jewellery

while working on rotating parts.

→ Protect long hair with a cap.

WARNING
Flying parts

Missing safety devices may cause fan blades to be ejected at
high speeds, causing bodily harm.
→ Take appropriate safety measures.

The safety devices must prevent contact with rotating parts
and the printed circuit board.

1.8 Deflagration

DANGER
Gas escapes through leaky housing after deflagration

Danger of injury
→ After a deflagration, check that the housing of the gas blower

is tightly sealed.

→ Replace any gas blower with a leaky housing.

DANGER
Fire and deflagration hazard

The gas blower is not approved according to Ex protection
guidelines. Rotating parts can scrape against stationary parts.
This may cause sparks and chips. The surface temperature
may rise, resulting in a fire.
→ Check which hazards arise from installing, operating,

servicing or disposing the gas blower in conjunction with
your device.
Prevent these hazards.
Carry out all appropriate measures to this purpose.

Item no. 50734-5-9970 · ENG · Revision 202174 · Release 2018-12-28 · Page 2 / 15

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for G3G250-MW50-01

Page 1: ...rry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules Any safety hazards stemming from the device must be re evaluated once it is installed in the end device The local industrial safety regulations must always be observed when working on the device Keep the workplace clean and tidy Untidiness in the working area increases the risk of ...

Page 2: ...alled appropriate shielding measures have to be taken by the user NOTE Electrical or electromagnetic interferences after integrating the device in installations on the customer s side Verify that the entire setup is EMC compliant 1 7 Mechanical movement DANGER Danger of injury from open blower Gas escapes When the blower is open you come into contact with rotating and electrically live parts Escap...

Page 3: ... TN TT power systems only The device is to be used in networks with network quality characteristics as per EN 50160 Moving air in gas burners Conveying of air at an ambient air pressure of 750 mbar to 1050 mbar Minding the operating instructions Using the device within the permitted ambient temperature range see chapter 3 6 Transport and storage conditions and chapter 3 2 Nominal data Only using t...

Page 4: ...use Operation in medical equipment with a life sustaining or lifesaving function Moving solids content in flow medium Painting the device Connections e g screws coming loose during operation Opening the terminal box during operation Item no 50734 5 9970 ENG Revision 202174 Release 2018 12 28 Page 4 15 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 8...

Page 5: ...1 Cable diameter min 4 mm max 10 mm tightening torque 4 0 6 Nm 2 Depth of screw 10 12 mm tightening torque 20 3 Nm 3 Tightening torque 3 5 0 5 Nm Item no 50734 5 9970 ENG Revision 202174 Release 2018 12 28 Page 5 15 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 6: ...50 mm Motor size 112 Surface of rotor Coated in black Material of electronics housing Die cast aluminium Material of impeller Aluminium sheet Housing material Die cast aluminium Material of distancing profiles Aluminium Direction of rotation Clockwise seen on rotor Type of protection IP20 Insulation class B Humidity F environmental protection class H H1 Mounting position Any Cooling bore aperture ...

Page 7: ... rotating parts do not scrape against stationary parts DANGER Leaks may occur As a result of design necessities the gas blower is not tightly sealed e g at the shaft opening This may cause leaks during operation Deflagrations may also cause long term damage or deformation of the housing which can result in leaks An air gas mixture may accumulate outside of the gas blower The blower may explode You...

Page 8: ... voltage matches the operating voltage of the device Only use cables designed for current according to the type plate For determining the cross section follow the basic principles in accordance with EN 61800 5 1 The protective earth must have a cross section equal to or greater than the outer conductor cross section We recommend the use of 105 C cables Ensure that the minimum cable cross section i...

Page 9: ...laces where cables are inserted Mount the screwed cable glands with the seal inserts provided in the terminal box Insert the line s not included in the standard scope of delivery into the terminal box First connect the PE protective earth connection Connect the lines to the corresponding terminals Use a screwdriver to do so During the connection work ensure that no cables splice off Fig 2 Connecti...

Page 10: ... Control mode parameter set 2 PWM controlling Fan device adress 01 Max PWM 100 Min PWM 5 1 Save set value to EEPROM Yes Set value control Analogue linear Control function parameter set 1 Positive heating Control function parameter set 2 Positive heating Item no 50734 5 9970 ENG Revision 202174 Release 2018 12 28 Page 10 15 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 793...

Page 11: ...ground for control interface 3 GND GND Signal ground for control interface 3 0 10 V 0 10 V Analogue setpoint input 0 10 V impedance 100 kΩ can be used exclusively as an alternative to connection PWM for correct function the PWM input must be bridged with GND 3 20 V 20 V Supply for external sensor 20 VDC 20 max 50 mA 3 10 V 10 V Supply for external potentiometer 10 VDC 10 max 10 mA 3 Tach Tach Spee...

Page 12: ... must operate free of vibrations throughout its speed control range Strong vibrations can result from improper handling imbalance resulting from damage during transport or component induced or structural resonances When putting the fan into service determine the speed ranges with excessive vibration levels and also any resonance frequencies that may be present When regulating the speed pass throug...

Page 13: ...ning roughly Imbalance in rotating parts Clean the device if imbalance is still evident after cleaning replace the device If you have attached any weight clips during cleaning make sure to remove them afterwards Motor does not turn Mechanical blockage Switch off de energise and remove mechanical blockage Mains supply voltage faulty Check mains supply voltage restore power supply Important The erro...

Page 14: ...ISO 14001 and rigorously implemented around the world on the basis of German standards Right from the development stage ecological design technical safety and health protection are fixed criteria The following section contains recommendations for ecological disposal of the product and its components 6 3 1 Country specific legal requirements NOTE Country specific legal requirements Always observe t...

Page 15: ...pose of electronic components employing the proper procedures for electronic scrap Please contact ebm papst for any other questions on disposal Item no 50734 5 9970 ENG Revision 202174 Release 2018 12 28 Page 15 15 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

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