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Operating instructions

G3G200-GN18-20

Translation of the original operating instructions

6. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES

Do not perform any repairs on your device. Return the device to ebm-
papst for repair or replacement.

WARNING
Terminals and connections have voltage even with a
unit that is shut off

Electric shock
→ Wait five minutes after disconnecting the voltage at all poles

before opening the device.

CAUTION
If the control signal of a blower that is connected to the
power system is removed, the motor can restart
automatically.

Danger of injury
→ When working on the blower, switch off the mains supply

voltage and secure it from being switched on again.

→ Wait until the device stops.

CAUTION
Electrical load after device is switched off

Electric shock in case of contact
→ Wait for five minutes after disconnecting the voltage at all

poles before touching the unit.

CAUTION
If control voltage is applied or a speed setpoint is stored,
the motor automatically restarts, e.g. after a power failure.

Danger of injury
→ Keep out of the danger zone of the device.
→ When working on the device, switch off the mains

supply voltage and secure the latter from being switched on
again.

→ Wait until the device stops.
→ After working on the device, remove any used tools or

other objects from the device.

If the blower remains out of use for some time, e.g. when in
storage, we recommend switching the blower on for at least 2
hours to allow any condensate to evaporate and to move the
bearings.

Malfunction/error

Possible cause

Possible remedy

Impeller running
roughly

Imbalance in rotating
parts

Clean the device; if
imbalance is still
evident after
cleaning, replace the
device.
If you have
attached any weight
clips during cleaning,
make sure to
remove them
afterwards.

Motor does not turn

Mechanical blockage

Switch off, de-
energise, and
remove mechanical
blockage.

Mains supply
voltage faulty

Check mains supply
voltage,
restore power
supply,
apply control signal.

Faulty connection

De-energise, correct
connection, see
connection diagram.

Overtemperature of
electronics/motor

Insufficient cooling

Improve cooling. Let
the device cool
down.
To reset the error
message, switch off
the mains supply
voltage for a min. of
25 s and switch it on
again.

Ambient temperature
too high

Reduce the ambient
temperature.
Reset by reducing
control input to 0.

Unacceptable
operating point

Correct the operating
point. Let the device
cool down.

Deflagration

Leakage of the
handled air/gas
mixture

Check for leaks;
replace blower if not
properly sealed

If you have any other problems, contact ebm-papst.

6.1 Cleaning

NOTE

The device does not need to be cleaned.

6.2 Safety test

NOTE
High-voltage test

The integrated EMC filter contains Y capacitors. Therefore, the
trigger current is exceeded when AC testing voltage is applied.
→ Test the device with DC voltage when you carry out the

high-voltage test required by law. The voltage to be used
corresponds to the peak value of the AC voltage required by
the standard.

What has to
be tested?

How to test?

Frequency

Which
measure?

Check the
protective
casing against
accidental
contact for
damage and to
ensure that it is
intact

Visual inspection At least every

6 months

Repair or
replacement of
the device

Item no. 50363-5-9970 · Revision 68161 · Release 2009-10-09 · Page 11 / 12

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for G3G200-GN18-20

Page 1: ...are permitted to transport unpack assemble operate or maintain the device or to use it in any other manner 1 3 Basic safety rules 1 1 3 Basic safety rules Any safety hazards stemming from the device m...

Page 2: ...ive parts Escaping gas may also cause explosions Never open the blower WARNING Rotating device Long hair loose items of clothing and jewellery could become entangled and pulled into the device You cou...

Page 3: ...he operating instructions Using the device in accordance with the permitted ambient temperature see chapter 3 6 Transport and storage conditions and chapter Only using the device in stationary systems...

Page 4: ...ions In addition all application options that are not listed under proper use Item no 50363 5 9970 Revision 68161 Release 2009 10 09 Page 4 12 ebm papst Mulfingen GmbH Co KG Bachm hle 2 D 74673 Mulfin...

Page 5: ...female connector Tyco No 926884 1 1 1 L 1 2 N 1 3 PE 2 5 pole strip to fit mating connector not included in standard scope of delivery Molex No 39 01 4050 female connector Molex No 39 00 0059 2 1 2 2...

Page 6: ...ion any Condensate discharge holes Rotor side Operation mode S1 Motor bearing Ball bearing Technical features Tach output Over temperature protected electronics motor PFC active Motor current limit Li...

Page 7: ...trical voltage The device is a built in component and features no electrically isolating switch Connect the device only to circuits that can be switched off using an all pole disconnecting switch When...

Page 8: ...n Due to the locked rotor protection the start up current LRA is equal to or less than the nominal current FLA Item no 50363 5 9970 Revision 68161 Release 2009 10 09 Page 8 12 ebm papst Mulfingen GmbH...

Page 9: ...e 16 45 VDC residual ripple 3 5 SELV ST2 2 Tach Speed monitoring 3 pulses per revolution SELV ST2 3 0 10 V Control input 0 10 V impedance 100k SELV ST2 4 PWM Control input PWM 1 6 kHz SELV ST2 5 GND G...

Page 10: ...device Switching off the device during operation Switch on the device via the control input Do not switch the motor e g in cyclic operation on and off via power supply Switching off the device for ma...

Page 11: ...if imbalance is still evident after cleaning replace the device If you have attached any weight clips during cleaning make sure to remove them afterwards Motor does not turn Mechanical blockage Switc...

Page 12: ...Visual inspection At least every 6 months Replace wires Condensate discharge holes for clogging as necessary Visual inspection At least every 6 months Open bore holes Check the ball bearings to ensure...

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