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Operating instructions

R3G250-RD43-01

Translation of the original operating instructions

ebm-papst Mulfingen GmbH & Co. KG

Bachmühle 2
D-74673 Mulfingen
Phone +49 (0) 7938 81-0
Fax +49 (0) 7938 81-110
[email protected]
www.ebmpapst.com

CONTENTS

1. SAFETY REGULATIONS AND NOTES

1

1. SAFETY REGULATIONS AND NOTES

Please read these operating instructions carefully before starting to work
with the device. Observe the following warnings to prevent malfunctions
or physical damage to both property and people.
These operating instructions are to be regarded as part of this device.
If the device is sold or transferred, the operating instructions must
accompany it.
These operating instructions may be duplicated and forwarded for
information about potential dangers and their prevention.

1.1 Levels of hazard warnings

1

1.1 Levels of hazard warnings

These operating instructions use the following hazard levels to indicate
potentially hazardous situations and important safety regulations:

DANGER

Indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury. Compliance with
the measures is mandatory.

WARNING

Indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury. Exercise extreme
caution while working.

CAUTION

Indicates a potentially hazardous situation which, if not avoided,
may result in minor or moderate injury or damage of property.

NOTE

A potentially harmful situation can occur and, if not avoided, can
lead to property damage.

1.2 Staff qualification

1

1.2 Staff qualification

Only specialised electrical personnel may install the device, perform the
test run and work on the electrical system.
Only trained and authorised specialist personnel are permitted to
transport, unpack, assemble, operate or maintain the device, or to use it
in any other manner.

1.3 Basic safety rules

1

1.3 Basic safety rules

Any safety hazards stemming from the device must be re-evaluated
once it is installed in the end device.
Observe the following when working on the unit:

;

Do not make any modifications, additions or conversions to the
device without the approval of ebm-papst.

1.4 Electrical voltage

1

1.4 Electrical voltage

;

Check the electrical equipment of the device at regular intervals, refer
to chapter 6.2 Safety test.

;

Replace loose connections and defective cables immediately.

DANGER
Electrical load on the device

Risk of electric shock
→ Stand on a rubber mat if you are working on an electrically

charged device.

WARNING
Terminals and connections have voltage even with a
unit that is shut off

Electric shock
→ Wait five minutes after disconnecting the voltage at all poles

before opening the device.

2

1.5 Safety and protective functions

2

1.6 Electromagnetic radiation

2

1.7 Mechanical movement

2

1.8 Emission

2

1.9 Hot surface

2

1.10 Storage

2

1.11 Disposal

3

2. PROPER USE

4

3. TECHNICAL DATA

4

3.1 Product drawing

5

3.2 Nominal data

5

3.3 Technical features

5

3.4 Mounting data

5

3.5 Transport and storage conditions

5

3.6 Electromagnetic compatibility

6

4. CONNECTION AND START-UP

6

4.1 Connecting the mechanical system

6

4.2 Connecting the electrical system

6

4.3 Connection of the cables

7

4.4 Connection screen

8

4.5 Checking the connections

8

4.6 Switch on device

8

4.7 Switching off the device

8

5. INTEGRATED PROTECTIVE FUNCTIONS

9

6. MAINTENANCE, MALFUNCTIONS, POSSIBLE

CAUSES AND REMEDIES

9

6.1 Cleaning

9

6.2 Safety test

Item no. 51149-5-9970 · Revision 77287 · Release 2012-04-04 · Page 1 / 10

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for R3G250-RD43-01

Page 1: ...rised specialist personnel are permitted to transport unpack assemble operate or maintain the device or to use it in any other manner 1 3 Basic safety rules 1 1 3 Basic safety rules Any safety hazards stemming from the device must be re evaluated once it is installed in the end device Observe the following when working on the unit Do not make any modifications additions or conversions to the devic...

Page 2: ...tire setup is EMC compliant 1 7 Mechanical movement DANGER Rotating device Body parts that come into contact with the rotor and impeller can be injured Secure the device against accidental contact Before working on the system machine wait until all parts have come to a standstill WARNING Rotating device Long hair loose items of clothing and jewellery could become entangled and pulled into the devi...

Page 3: ... the following ways is particularly prohibited and may cause hazards Operating the device with an imbalance e g caused by dirt deposits or icing Moving air that contains abrasive particles Moving highly corrosive air e g salt spray mist Exceptions are devices that are intended for salt spray mist and protected accordingly Moving air that contains dust pollution e g suctioning off saw dust Operatin...

Page 4: ...part Inlet nozzle 96359 2 4013 not included in the standard scope of delivery 2 Depth of screw max 5 mm 3 Connection line PVC 4G 0 5 mm 4x brass lead tips crimped Item no 51149 5 9970 Revision 77287 Release 2012 04 04 Page 4 10 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 5: ...ing network Fig 4 TN system 3 5 mA Motor protection Locked rotor protection Cable exit Variable Protection class I if protective earth is connected by customer For cyclic speed loads note that the rotating parts of the device are designed for maximum one million load cycles If you have specific questions contact ebm papst for support 3 4 Mounting data For depth of screw see chapter 3 1 Product dra...

Page 6: ...ting switch 4 2 1 Prerequisites Check whether the data on the type plate agree with the connection data Before connecting the device ensure that the supply voltage matches the operating voltage of the device Only use cables designed for current according to the type plate For determining the cross section follow the basic principles in accordance with EN 61800 5 1 The protective earth must have a ...

Page 7: ... 60 Hz see type plate for voltage range CON 11 N blue Neutral conductor CON 12 PE green yellow Protective earth CON 70 SL brown Speed selection switch open speed 1 switch closed speed 2 Item no 51149 5 9970 Revision 77287 Release 2012 04 04 Page 7 10 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 8: ...voltage to the voltage supply Start the device by changing the input signal 4 7 Switching off the device Disconnect the device from the supply voltage at the main switch for the supply line When disconnecting be sure to disconnect the earth wire connection last 5 INTEGRATED PROTECTIVE FUNCTIONS The integrated protective functions cause the motor to switch off automatically in case of faults descri...

Page 9: ...diagram Overtemperature of electronics motor Insufficient cooling Improve cooling Let the device cool down To reset the error message switch off the mains supply voltage for a min of 25 s and switch it on again Ambient temperature too high Reduce the ambient temperature Let the device cool down Unacceptable operating point Correct the operating point Let the device cool down If you have any other ...

Page 10: ... Clean or replace impeller Check the ball bearings to ensure they are quiet can move easily and are free of play Manual check by turning the rotor in shut off state At least every 6 months Replace device in case of noise difficulty of movement or clearance of the bearings Item no 51149 5 9970 Revision 77287 Release 2012 04 04 Page 10 10 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen ...

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