background image

Operating instructions

A6E500-AJ03-01

Tr

anslation of the or

iginal oper

ating instr

uctions

ebm-papst Mulfingen GmbH & Co. KG

Bachmühle 2

D-74673 Mulfingen

Phone +49 (0) 7938 81-0

Fax +49 (0) 7938 81-110

[email protected]

www.ebmpapst.com

CONTENTS

1. SAFETY REGULATIONS AND NOTES

1

1. SAFETY REGULATIONS AND NOTES

Please read these operating instructions carefully before starting to work

with the device. Observe the following warnings to prevent malfunctions

or physical damage to both property and people.

These operating instructions are to be regarded as part of this device.

If the device is sold or transferred, the operating instructions must

accompany it.

These operating instructions may be duplicated and forwarded for

information about potential dangers and their prevention.

1.1 Levels of hazard warnings

1

1.1 Levels of hazard warnings

These operating instructions use the following hazard levels to indicate

potentially hazardous situations and important safety regulations:

DANGER

Indicates an imminently hazardous situation which, if not

avoided, will result in death or serious injury. Compliance with

the measures is mandatory.

WARNING

Indicates a potentially hazardous situation which, if not avoided,

could result in death or serious injury. Exercise extreme

caution while working.

CAUTION

Indicates a potentially hazardous situation which, if not avoided,

may result in minor or moderate injury or damage of property.

NOTE

A potentially harmful situation can occur and, if not avoided, can

lead to property damage.

1.2 Staff qualification

1

1.2 Staff qualification

The device may only be transported, unpacked, installed, operated,

maintained and otherwise used by qualified, trained and authorised

technical staff.

Only authorised specialists are permitted to install the device, to carry

out a test run and to perform work on the electrical installation.

1.3 Basic safety rules

1

1.3 Basic safety rules

Any safety hazards stemming from the device must be re-evaluated

once it is installed in the end device.

The local industrial safety regulations must always be observed when

working on the device.

Keep the workplace clean and tidy. Untidiness in the working area

increases the risk of injury.

Observe the following when working on the unit:

;

Do not make any modifications, additions or conversions to the

device without the approval of ebm-papst.

1.4 Electrical voltage

1

1.4 Electrical voltage

;

Check the electrical equipment of the device at regular intervals, refer

to chapter 5.2 Safety test.

;

Replace loose connections and defective cables immediately.

DANGER

Electrical load on the device

Risk of electric shock
→ Stand on a rubber mat if you are working on an electrically

charged device.

2

1.5 Safety and protective functions

2

1.6 Mechanical movement

2

1.7 Emission

2

1.8 Hot surface

2

1.9 Transport

2

1.10 Storage

3

2. PROPER USE

4

3. TECHNICAL DATA

4

3.1 Product drawing

5

3.2 Nominal data

5

3.3 Technical features

5

3.4 Mounting data

5

3.5 Transport and storage conditions

6

4. CONNECTION AND START-UP

6

4.1 Connecting the mechanical system

6

4.2 Connecting the electrical system

7

4.3 Connection in terminal box

9

4.4 Connection screen

10

4.5 Open additional screwed cable glands

10

4.6 Checking the connections

10

4.7 Switch on device

10

4.8 Switching off the device

10

5. MAINTENANCE, MALFUNCTIONS, POSSIBLE

CAUSES AND REMEDIES

11

5.1 Cleaning

11

5.2 Safety test

11

5.3 Disposal

Item no. 10089-5-9970 · ENG · Revision 98149 · Release 2018-07-24 · Page 1 / 12

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for A6E500-AJ03-01

Page 1: ......

Page 2: ... technical staff Only authorised specialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules Any safety hazards stemming from the device must be re evaluated once it is installed in the end device The local industrial safety regulations must always be observed when working on the device K...

Page 3: ...vement DANGER Rotating device Body parts that come into contact with the rotor and impeller can be injured Secure the device against accidental contact Before working on the system machine wait until all parts have come to a standstill WARNING Rotating device Long hair dangling items of clothing jewellery and similar items can become entangled and be pulled into the device Risk of injury Do not we...

Page 4: ...ited and may cause hazards Operating the device with an imbalance e g caused by dirt deposits or icing Resonance mode operation with heavy vibrations These also include vibrations that are transmitted from the customer system to the fan Operation in medical equipment with a life sustaining or lifesaving function Moving solids content in flow medium Painting the device Connections e g screws coming...

Page 5: ...m 1 Direction of air flow V 2 Screw depth max 12 mm 3 Tightening torque 1 5 0 2 Nm 4 Cable diameter min 6 mm max 12 mm tightening torque 2 0 3 Nm Item no 10089 5 9970 ENG Revision 98149 Release 2018 07 24 Page 4 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 6: ...nected by customer Motor capacitor according to EN 60252 1 in safety protection class S0 Product conforming to standard EN 61800 5 1 Approval CSA C22 2 no 100 CCC VDE UL 1004 1 EAC For cyclic speed loads note that the rotating parts of the device are designed for maximum one million load cycles If you have specific questions contact ebm papst for support Use the device in accordance with its prote...

Page 7: ...GER Incorrect insulation Risk of fatal injury from electric shock Use only cables that meet the specified installation requirements for voltage current insulation material load etc Route cables such that they cannot be touched by any rotating parts DANGER Electrical load 50 µC between mains wire and protective earth connection after switching of the supply when switching multiple devices in parall...

Page 8: ...he customer following installation in the end device 4 3 Connection in terminal box 4 3 1 Preparing connection lines for the connection Strip the cable just enough so that the screwed cable gland is tight and the terminals are relieved of strain Tightening torque see chapter 3 1 Product drawing NOTE Tightness and strain relief depend on the cable used The user must check this 4 3 2 Connecting cabl...

Page 9: ... prevent it from being switched back on NOTE Lack of motor protection Without motor protection the motor can overheat and suffer damage Connect up the thermal overload protector installed in the coil The motors are equipped with thermal overload protectors to protect the devices Check to make sure that the thermal overload protector is correctly connected before each operation Failure to connect u...

Page 10: ...s 4 4 Connection screen L U1 blue Z brown N U2 black PE green yellow TOP grey Item no 10089 5 9970 ENG Revision 98149 Release 2018 07 24 Page 9 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 11: ...operate free of vibrations throughout its speed control range Strong vibrations can result from improper handling imbalance resulting from damage during transport or component induced or structural resonances When putting the fan into service determine the speed ranges with excessive vibration levels and also any resonance frequencies that may be present When regulating the speed pass through reso...

Page 12: ... if damaged Condensate discharge holes for clogging as necessary Visual inspection At least every 6 months Open bore holes Weld seams for crack formation Visual inspection At least every 6 months Replace device Abnormal bearing noise acoustic At least every 6 months Replace device 5 3 Disposal For ebm papst environmental protection and resource preservation are top priority corporate goals ebm pap...

Page 13: ...l insulating materials on the product in cables and wires are made of similar materials and are therefore to be treated in the same manner The materials concerned are as follows Miscellaneous insulators used in the terminal box Power lines Cables for internal wiring Electrolytic capacitors Dispose of electronic components employing the proper procedures for electronic scrap Please contact ebm paps...

Reviews: