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Operating instructions

A6E500-AJ03-01

Tr

anslation of the or

iginal oper

ating instr

uctions

4.5 Open additional screwed cable glands

You have the ability to break a second cable gland opening through on

the terminal box.

WARNING

In event of a fault, the screwed cable gland is under

electrical voltage

Electric shock
→ Do not use metal cable glands for plastic terminal

boxes.

;

Screw the cable gland into the pre-cut thread using a screwdriver.

When doing so, note the tightening torques, see chapter 3.1 Product

drawing.

;

Remove the plastic tab that falls off when the wire is pressed through

into the terminal box.

Fig. 4: Screwed cable gland opening

NOTE

Tightness and strain relief depend on the cable used.

→ The user must check this.

4.6 Checking the connections

;

Make sure that the power is off (all phases).

;

Secure it from being switched on again.

;

Check the correct fit of the connection lines.

;

Screw the terminal box cover closed again. Terminal box tightening

torque, see chapter 3.1 Product drawing.

;

Make sure that the terminal box is correctly closed and sealed and

that all screws and screwed cable glands are properly tightened.

4.7 Switch on device

The device is not to be switched on until it has been installed properly

and in accordance with its intended use, including the required protective

devices and professional electrical connection. This also applies to

devices which have already been equipped with plugs and terminals or

similar connectors by the customer.

WARNING

Hot motor housing

Fire hazard
→ Ensure that no combustible or flammable materials are

located close to the fan.

;

Inspect the device for visible external damage and the proper function

of the protective features before switching it on.

;

Check the air flow paths of the fan for foreign objects and remove any

that are found.

;

Apply the nominal voltage to the voltage supply.

NOTE

Damage to device by vibrations

Bearing damage, reduced service life
→ The fan must operate free of vibrations throughout its speed

control range.

→ Strong vibrations can result from improper handling,

imbalance resulting from damage during transport, or

component-induced or structural resonances.

→ When putting the fan into service, determine the speed

ranges with excessive vibration levels and also any

resonance frequencies that may be present.

→ When regulating the speed, pass through resonance

ranges as quickly as possible or find another remedy.

→ Operation at excessive vibration levels can lead to

premature failure.

4.8 Switching off the device

;

Disconnect the device from the supply voltage at the main switch for

the supply line.

;

When disconnecting, be sure to disconnect the earth wire connection

last.

5. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES

Do not perform any repairs on your device. Return the device to ebm-

papst for repair or replacement.

WARNING

Terminals and connections have voltage even with a

unit that is shut off

Electric shock
→ Wait five minutes after disconnecting the voltage at all poles

before opening the device.

CAUTION

Electrical load on the capacitor after device is switched off

Electric shock, risk of injury
→ Discharge the capacitors before working on the device.

CAUTION

The motor restarts automatically when operating voltage

is applied, e.g. after a power failure.

Danger of injury
→ Keep out of the danger zone of the device.
→ When working on the device, switch off the mains

supply voltage and secure the latter from being switched on

again.

→ Wait until the device stops.
→ Insert the brought-out thermal overload protector into the

control circuit so that the cooled off motor does not switch on

independently after a fault.

If the device remains out of use for some time, e.g. when in

storage, we recommend switching the device on for at least

two hours to allow any condensate to evaporate and to move

the bearings.

Malfunction/error

Possible cause

Possible remedy

Item no. 10089-5-9970 · ENG · Revision 98149 · Release 2018-07-24 · Page 10 / 12

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for A6E500-AJ03-01

Page 1: ......

Page 2: ... technical staff Only authorised specialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules Any safety hazards stemming from the device must be re evaluated once it is installed in the end device The local industrial safety regulations must always be observed when working on the device K...

Page 3: ...vement DANGER Rotating device Body parts that come into contact with the rotor and impeller can be injured Secure the device against accidental contact Before working on the system machine wait until all parts have come to a standstill WARNING Rotating device Long hair dangling items of clothing jewellery and similar items can become entangled and be pulled into the device Risk of injury Do not we...

Page 4: ...ited and may cause hazards Operating the device with an imbalance e g caused by dirt deposits or icing Resonance mode operation with heavy vibrations These also include vibrations that are transmitted from the customer system to the fan Operation in medical equipment with a life sustaining or lifesaving function Moving solids content in flow medium Painting the device Connections e g screws coming...

Page 5: ...m 1 Direction of air flow V 2 Screw depth max 12 mm 3 Tightening torque 1 5 0 2 Nm 4 Cable diameter min 6 mm max 12 mm tightening torque 2 0 3 Nm Item no 10089 5 9970 ENG Revision 98149 Release 2018 07 24 Page 4 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 6: ...nected by customer Motor capacitor according to EN 60252 1 in safety protection class S0 Product conforming to standard EN 61800 5 1 Approval CSA C22 2 no 100 CCC VDE UL 1004 1 EAC For cyclic speed loads note that the rotating parts of the device are designed for maximum one million load cycles If you have specific questions contact ebm papst for support Use the device in accordance with its prote...

Page 7: ...GER Incorrect insulation Risk of fatal injury from electric shock Use only cables that meet the specified installation requirements for voltage current insulation material load etc Route cables such that they cannot be touched by any rotating parts DANGER Electrical load 50 µC between mains wire and protective earth connection after switching of the supply when switching multiple devices in parall...

Page 8: ...he customer following installation in the end device 4 3 Connection in terminal box 4 3 1 Preparing connection lines for the connection Strip the cable just enough so that the screwed cable gland is tight and the terminals are relieved of strain Tightening torque see chapter 3 1 Product drawing NOTE Tightness and strain relief depend on the cable used The user must check this 4 3 2 Connecting cabl...

Page 9: ... prevent it from being switched back on NOTE Lack of motor protection Without motor protection the motor can overheat and suffer damage Connect up the thermal overload protector installed in the coil The motors are equipped with thermal overload protectors to protect the devices Check to make sure that the thermal overload protector is correctly connected before each operation Failure to connect u...

Page 10: ...s 4 4 Connection screen L U1 blue Z brown N U2 black PE green yellow TOP grey Item no 10089 5 9970 ENG Revision 98149 Release 2018 07 24 Page 9 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 11: ...operate free of vibrations throughout its speed control range Strong vibrations can result from improper handling imbalance resulting from damage during transport or component induced or structural resonances When putting the fan into service determine the speed ranges with excessive vibration levels and also any resonance frequencies that may be present When regulating the speed pass through reso...

Page 12: ... if damaged Condensate discharge holes for clogging as necessary Visual inspection At least every 6 months Open bore holes Weld seams for crack formation Visual inspection At least every 6 months Replace device Abnormal bearing noise acoustic At least every 6 months Replace device 5 3 Disposal For ebm papst environmental protection and resource preservation are top priority corporate goals ebm pap...

Page 13: ...l insulating materials on the product in cables and wires are made of similar materials and are therefore to be treated in the same manner The materials concerned are as follows Miscellaneous insulators used in the terminal box Power lines Cables for internal wiring Electrolytic capacitors Dispose of electronic components employing the proper procedures for electronic scrap Please contact ebm paps...

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