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Operating instructions

K3G500-PB24-03

Translation of the original operating instructions

ebm-papst Mulfingen GmbH & Co. KG

Bachmühle 2
D-74673 Mulfingen
Phone +49 (0) 7938 81-0
Fax +49 (0) 7938 81-110
[email protected]
www.ebmpapst.com

CONTENTS

1. SAFETY REGULATIONS AND INFORMATION

1

1. SAFETY REGULATIONS AND INFORMATION

Read these operating instructions carefully before starting work on the
device. Observe the following warnings to prevent malfunctions or
danger to persons.
These operating instructions are to be regarded as part of the device.
The device is only to be sold or passed on together with the operating
instructions.
These operating instructions may be duplicated and distributed to inform
about potential dangers and their prevention.

1.1 Hazard levels for warnings

1

1.1 Hazard levels for warnings

These operating instructions use the following hazard levels to indicate
potentially hazardous situations and important safety regulations:

DANGER

Indicates an imminently hazardous situation which will result in
death or serious injury if the specified actions are not taken.
Compliance with the instructions is imperative.

WARNING

Indicates a potentially hazardous situation which can result in
death or serious injury if the specified actions are not taken.
Exercise extreme caution while working.

CAUTION

Indicates a potentially hazardous situation which can result in
minor or moderate injury or damage to property if the specified
actions are not taken.

NOTE

A potentially harmful situation can occur and, if not avoided, can
lead to property damage.

1.2 Staff qualifications

1

1.2 Staff qualifications

The device may only be transported, unpacked, installed, operated,
maintained and otherwise used by suitably qualified, trained and
authorized technical staff.
Only authorized specialists are permitted to install the device, to carry
out a test run and to perform work on the electrical installation.

1.3 Basic safety rules

1

1.3 Basic safety rules

The safety hazards associated with the device must be assessed again
following installation in the final product.
The locally applicable industrial safety regulations are always to be
observed when working on the device.
Keep the workplace clean and tidy. Untidiness in the work area
increases the risk of accidents.
Note the following when working on the device:

;

Do not perform any modifications, additions or conversions on the
device without the approval of ebm-papst.

1.4 Voltage

1

1.4 Voltage

;

Check the device's electrical equipment at regular intervals; see
Chapter 6.4 Safety inspection.

;

Replace loose connections and defective cables immediately.

DANGER
Electrically charged device

Risk of electric shock
→ When working on an electrically charged device, stand on a

rubber mat.

2

1.5 Safety and protective features

2

1.6 Electromagnetic radiation

2

1.7 Mechanical movement

2

1.8 Emissions

2

1.9 Hot surface

2

1.10 Transport

3

1.11 Storage

3

2. INTENDED USE

4

3. TECHNICAL DATA

4

3.1 Product drawing

5

3.2 Nominal data

5

3.3 Data according to Commission Regulation (EU) 327/2011

5

3.4 Technical description

6

3.5 Mounting data

6

3.6 Transport and storage conditions

6

3.7 Electromagnetic compatibility

6

4. CONNECTION AND STARTUP

6

4.1 Mechanical connection

6

4.2 Electrical connection

8

4.3 Connection in terminal box

8

4.4 Factory settings

9

4.5 Connection diagram

10

4.6 Configuration options

11

4.7 Checking connections

11

4.8 Switching on the device

11

4.9 Switching off the device

11

5. INTEGRATED PROTECTIVE FEATURES

12

6. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES

12

6.1 Warning/status codes

13

6.2 Vibration testing

13

6.3 Cleaning

13

6.4 Safety inspection

13

6.5 Disposal

Item no. 55783-5-9970 · ENU · Change 99204 · Approved 2018-08-01 · Page 1 / 14

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for K3G500-PB24-03

Page 1: ...evice to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again fo...

Page 2: ...rical or electromagnetic interference after installing the device in customer equipment Verify that the entire setup is EMC compliant 1 7 Mechanical movement DANGER Rotating device Risk of injury to b...

Page 3: ...n stationary systems Performing all maintenance work Conveying air at an ambient air pressure between 800 mbar and 1050 mbar Using the device within the permitted ambient temperature range see Chapter...

Page 4: ...ustrated or rotor on bottom rotor on top on request 2 Cable diameter min 4 mm max 10 mm tightening torque 2 0 3 Nm 3 Tightening torque 1 5 0 2 Nm 4 Inlet ring with pressure tap k factor 281 5 Mounting...

Page 5: ...ion in a standardized measurement setup 3 4 Technical description Weight 43 3 kg Size 500 mm Motor size 150 Rotor surface Painted black Electronics housing material Die cast aluminum Impeller material...

Page 6: ...he network operator that this device is only connected to a connection point with a Ssc value that is greater than or equal to 120 times the rated output of the arrangement 4 CONNECTION AND STARTUP 4...

Page 7: ...necessary to connect an additional protective earth conductor by way of the extra protective earth terminal provided on the device The protective earth terminal is located on the housing and provided...

Page 8: ...s Use a screwdriver to do so When connecting ensure that no wire ends fan out Seal the terminal box 4 3 3 Cable routing Water must be prevented from reaching the cable gland along the cable NOTE Damag...

Page 9: ...tting set value characteristic curve parameterizable SELV CON2 IO3 OUT1 Analog output 0 10 V 0 10 V max 5 mA function parameterizable factory setting modulation level max output frequency 300 Hz SELV...

Page 10: ...nput Ri 100K characteristic curve parameterizable fPWM 1k 10KHz SELV D159 2 Ain2 4 20mA analog input Ri 125R characteristic curve parameterizable SELV D159 3 Din3 active high digital input not active...

Page 11: ...nce from inexpert handling transportation damage and resultant imbalance or be caused by component or structural resonance Speed ranges with excessively high vibration levels and possibly resonant fre...

Page 12: ...wn Ambient temperature too high Reduce the ambient temperature Allow the device to cool down Impermissible operating point e g back pressure too high Correct the operating point Allow the device to co...

Page 13: ...of cables for damage Visual inspection At least every 6 months Replace cables Impeller for wear deposits corrosion and damage Visual inspection At least every 6 months Clean impeller or replace devic...

Page 14: ...lating materials Cables and wires Electronic scrap e g circuit boards Only ferrite magnets and not rare earth magnets are used in external rotor motors from ebm papst Mulfingen GmbH Co KG Ferrite magn...

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