EBARA TH Series Operating Instructions, Installation & Maintenance Manual Download Page 11

11

 

Rev

 

10/2018

 

Operating, Installation, and Maintenance 

 

Rules for Safe Installation (Continued) 
 

PIPING -

 Pipes must line up and not be forced into position. Piping should be independently supported 

near the pump so that no strain will be placed on the pump casing. Where any noise is objectionable, 
pump should be insulated from the piping with vibration isolation devices. Always keep pipe size as large 
as possible and use a minimum of fittings to reduce friction losses. 
 

SUCTION PIPING –

 Suction pipe should be direct and as short as possible. It should be at least one size 

larger than suction flange size and should have a minimum of elbows and fittings (5 to 6 pipe diameters 
of straight pipe before inlet is recommended). The piping should be laid out so that it slopes upward to 
pump without dips or high points so that air pockets are eliminated. The highest point in the suction 
piping should be the pump inlet except where liquid flows to the pump inlet under pressure. The suction 
pipe must be tight and free of air leaks or pump will not operate properly. To avoid vortex, make sure the 
end of the suction pipe is submerged twice as much as the size of the pipe diameter. 
 

DISCHARGE PIPING –

 Discharge piping should never be smaller than pump flange size and should 

preferably be one size larger. A gate valve should always be installed in discharge line for throttling if 
capacity is incorrect. To protect the pump from water hammer and to prevent backflow, a check valve 
should be installed in the discharge line between the pump and gate valve. On points where it is 
necessary to bleed air, vent valves should be installed. 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

ELECTRICAL CONNECTIONS –

 Be sure motor wiring is connected for voltage being used. Follow the 

correct wiring procedure on the motor for the voltage you are using. Unit should be connected to a 
separate circuit. A fused disconnect switch or circuit breaker must be used in this circuit. Wire of 
sufficient size should be used to keep voltage drop to a maximum of 5%. Single phase motors have built-
in overload protection. Three phase motors require a control box. Install overload protection to help 
prevent motor damage. Flexible metallic conduit should be used to protect the motor leads. Disconnect 
the coupling sleeves and momentarily turn on the motor to check if the rotation direction is the same as 
indicated at the pump. If the rotation is incorrect, change two power leads

.

 

 

 

 

WARNING 

Pre-operation Cautions 

Make certain the motor is not connected to a power source until the motor is properly assembled 
and mounted. Serious personal injury or damage to the motor/pump assembly could occur if the 
motor is activated improperly. 

Only certified electricians should make electrical connections

 
1. 

Prime the pump by adding fluid to the volute case through the top plug. To properly prime 
the pump, venting may be required. 

2. 

Check the nameplate on the motor to determine the correct wiring procedure for your 
intended power source and if the motor is single or three phase. Connect the motor to a 
power source by following the wiring procedure on the motor's nameplate. 

!

Summary of Contents for TH Series

Page 1: ...End Suction Centrifugal TH Series Operating Instructions Installation Maintenance Manual EBARA Pumps Americas Corporation...

Page 2: ...TRUCTIONS Rules for Safe Installation and Operation 1 Read these rules and instructions carefully Failure to follow them could cause serious bodily injury and or property damage 2 Check your local cod...

Page 3: ...apply treatment disassemble pump and clean the internal parts with organic solvents kerosene or benzene to completely remove the old protective film Apply a new layer of inhibitor and let pump dry be...

Page 4: ...32 250 10 40 125 11 40 160 12 40 200 13 40 250 14 40 315 15 50 125 16 50 160 17 50 200 18 50 250 19 50 315 20 65 125 21 65 160 22 65 200 23 65 250 24 65 315 25 80 160 26 80 200 27 80 250 28 80 315 29...

Page 5: ...eed 3500 RPM 1 25 150 2 25 200 3 32 125 1 4 32 125 5 32 160 1 6 32 160 7 32 200 8 32 350 1 9 32 250 10 40 125 11 40 160 12 40 200 13 40 250 14 40 315 15 50 125 16 50 160 17 50 200 18 50 250 19 50 315...

Page 6: ...000 5 to 710 ft Liquid Handled Type of Liquid Temperature Max Working Pressure Clean Water 221 F 105 C 232 PSI 16 Bar Materials Casing Impeller Shaft Sleeve Bracket Cast Iron Cast Iron 304SS Cast Iro...

Page 7: ...1 Key Steel 1 039 2 Key Steel 1 042 Shaft Sleeve 304 SS 1 048 Impeller Nut 316 SS 1 051 Bearing Housing Cast Iron 1 093 Thrower Nitrile Rubber 1 107 Casing Wear Ring 410 SS 1 111 Mechanical Seal Cera...

Page 8: ...1 021 Impeller Cast Iron 1 025 Impeller Wear Ring 410 SS 1 039 Key Steel 1 042 Shaft Sleeve 304 SS 1 080 Bushing Steel 1 107 Casing Wear Ring 410 SS 1 111 Mechanical Seal Ceramic Graphite Buna 1 115 1...

Page 9: ...using metallic shims along with anchor bolts When mounting pump to foundation disconnect suction and discharge pipes Piping cannot be aligned until shaft alignment procedure is finished Use a precisio...

Page 10: ...1 Make a reference line on coupling sleeves 2 Move the dial to zero 3 Turn the coupling half that has the dial fixed on it 4 Make dial reading to determinate if the assembly requires an adjustment in...

Page 11: ...event backflow a check valve should be installed in the discharge line between the pump and gate valve On points where it is necessary to bleed air vent valves should be installed ELECTRICAL CONNECTIO...

Page 12: ...small drivers to check if the rotating assembly is turning freely before starting the motor to prevent unnecessary loads and premature failure OPERATION When the pump is up to operating speed open the...

Page 13: ...rfaces are worn Impeller cap screw washer and lock washer should be replaced if damaged MECHANICAL SEAL Seal face O ring and sealing members should be free of burrs and dirt Complete seal assembly sho...

Page 14: ...er type of lubricant Use a soft face tool to avoid damages After the stationary part is in place clean the face with an alcohol wipe Step 3 Place the rotating part of the mechanical seal on the shaft...

Page 15: ...m 803 Use hex head bolts item 120 2 Step 7 Insert the key item 039 into motor shaft Step 8 A Insert the impeller wear ring item 025 on the impeller item 021 using a soft face hammer Step 8 B Place the...

Page 16: ...18 Operating Installation and Maintenance THD Assembly Instruction Continued Pump Assembly THD Closed Coupled Step 10 A Place the casing item 001 on the casing cover item 011 Fasten with hex head bolt...

Page 17: ...skets item 117 in the bearing cover item 845 Do not use any adhesive type to place the gasket item 117 Step 3 Install the shaft item 031 with the bearings item 849 into the bearing housing item 051 ac...

Page 18: ...l to avoid damages After the stationary part is in place clean the face with an alcohol wipe Step 7 Use hex head bolts item 120 1 to fix the case cover item 011 to bearing housing item 051 Step 8 Plac...

Page 19: ...nstall the impeller item 021 Lock the shaft in place and tighten the shaft nut item 048 with Loctite Step 13 Install the back pull out assembly in the casing item 001 Install the casing bolts item 120...

Page 20: ...circuit breakers closed Push reset button Select manual operation and check voltage across starter coil If correct voltage is measured and starter is not energized coil is defective If no voltage is...

Page 21: ...against pump capacity and head Motor runs hot Inadequate ventilation Overload Unbalanced supply voltage Ensure adequate supply of fresh air Check air blast through motor by feeling air discharge at b...

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