EBARA DDLFU Operating Instructions, Installation & Maintenance Manual Download Page 8

EBARA Submersible Sewage Pumps

DDLFU/DDLFMU

 

Instruction Manual 

EBARA

 Pumps Americas Corporation 

www.pumpsebara.com

(803) 327-5005  •  (803) 327-5097 

(fax)

rev. 04/19

Maintenance and Service

 

1.   Daily inspections:

 

     (1) Check current and ammeter fluctuation daily. If ammeter fluctuation is great, even though within the limits of pump  

           rating, foreign matter may be clogging the pump. If the quantity of liquid discharged falls suddenly, foreign matter may  
           be blocking the suction inlet.  

2.   Regular inspections: 

 

     (1) Monthly inspections 

           Measure the insulation resistance. The value should be more than 1 mega ohm. If resistance starts to fall rapidly even  
           with an initial indication of over 1 mega ohm, this may be an indication of trouble and repair work is required. 

     (2) Every 6 months 

           Check the mechanical seal every six months. If you notice water  
           mixed with the oil or cloudy texture of the oil, these may be  
           indications of a defective mechanical seal requiring replacement.  
           The service life of the mechanical seal can be prolonged by  
           replacing the oil in the mechanical seal chamber once a year.  
           When replacing the oil, lay the pump on its side, with filler plug  
           on top as shown in Fig. 4. 
 
For over 7

1

/

2

 HP motors, inject turbine oil No. 32 (ISO VG-32) until it overflows. Be certain to dispose of oil residue properly. 

 

Oil Capacities for DDLF/DDLFMU pumps

 

 
 
 
 
 
 
 
 
 
 
 

     (3) Preventive maintenance yearly 

           Conduct an overhaul of the pump annually. These intervals will reduce the possibility of future trouble.  

 
3. Parts that will need to be replaced:

 

Replace the appropriate part when the following conditions are apparent. 
 
 
 
 
 
 
 
 
Above replacement schedule is based on normal operating conditions.

Fig. 4

   HP             Oil 

     15               75 ozs 

     20              120 ozs 
     25              115 ozs 
     30              120 ozs 
     40

                     

220 ozs

 

     50              240 ozs 
     60              240 ozs

Replaceable Part            Mechanical Seal         Oil Filter Plug Gasket             Lubricating oil                       O-ring 

                                          

Whenever oil in                 Whenever oil is                 Whenever clouded             Whenever pump

 

Replacement guide           mechanical seal                    replaced or                             or dirty                        is overhauled

 

                                       

chamber is clouded                  inspected

 

Frequency                               Annually                            Annually                              Annually                           Annually

Summary of Contents for DDLFU

Page 1: ...Submersible Dry Pit Non clog Water Wastewater Pump Model DDLFU Model DDLFMU Operating Instructions Installation Maintenance Manual EBARA Pumps Americas Corporation...

Page 2: ...ion WARNING Before handling this pump always disconnect the power first Do not use sparkable electrical devices or flames in a septic gaseous or possible septic sump Do not work under heavy suspended...

Page 3: ...hly by hand 2 Precautions when operation is suspended 1 If operation is to be suspended for 30 days with the pump immersed in water measure the insulation resistance of the motor If resistance is over...

Page 4: ...evelop 5 Do no operate the pump for a long time with the water level near the minimum operating level as the automatic cut off switch incorporated inside the motor will be activated To avoid dry opera...

Page 5: ...the pump Make sure all electrical connections are secure Output 15 to 30HP 208 230V 460V WARNING Check that the power is locked off and disconnected before working on pump All electrical work should b...

Page 6: ...pumpsebara com 6 803 327 5005 803 327 5097 fax rev 04 19 Output 40 to 60HP 208 230V 460V G GRN L1 RED T1 T7 L2 WHT T2 T8 L3 BLK T3 T9 L5 WHT T4 T10 L6 BLK T5 T11 L4 RED T6 T12 P1 RED P2 WHT P3 BLK P4...

Page 7: ...otector will be activated Constant repetition of this action will shorten pump service life Do not start the pump again in such a situation until after the motor has completely cooled 2 Test Operation...

Page 8: ...ive mechanical seal requiring replacement The service life of the mechanical seal can be prolonged by replacing the oil in the mechanical seal chamber once a year When replacing the oil lay the pump o...

Page 9: ...e has activated motor protector 2 Lower liquid temperature and caused pump to stop Does not pump 1 Reverse rotation 1 Correct rotation see Operation 2 3 Inadequate volume 2 Significant drop in voltage...

Page 10: ...6 3 6 6 PART NO 120 11 125 167 174 193 1 193 2 193 3 193 4 193 5 193 6 200 801 802 811 1 811 2 814 816 1 816 2 817 830 831 838 1 838 2 849 1 849 2 876 909 924 1 924 2 PART NAME BOLT BOLT SUCTION ELBOW...

Page 11: ...8 8 4 6 6 3 8 8 PART NO 120 10 125 167 174 193 1 193 2 193 3 193 4 193 5 193 6 200 801 802 811 1 811 2 814 816 1 816 2 817 830 831 838 1 838 2 849 1 849 2 876 909 924 1 924 2 PART NAME BOLT BOLT SUCT...

Page 12: ...304 AISI304 NO FOR 1 UNIT 1 1 1 1 1 1 1 1 SET 1 1 1 1 1 1 1 1 2 1 1 1 2 12 4 8 4 8 8 4 6 PART NO 120 10 120 11 125 167 174 193 1 193 2 193 3 193 4 193 5 200 801 802 811 1 811 2 814 816 1 816 2 817 830...

Page 13: ...AISI304 AISI304 AISI304 AISI304 NO FOR 1 UNIT 1 1 1 1 1 1 1 SET 1 1 1 1 1 1 1 1 2 1 1 1 12 4 8 4 8 4 8 6 8 PART NO 120 10 125 167 174 193 1 193 2 193 3 193 4 200 801 802 811 1 811 2 814 816 1 816 2 8...

Page 14: ...MTP which are embedded in the windings When temperature of the winding raises and reaches the MTP acting point the motor protection circuit is activated to protect motor from over heat 1 Applicable mo...

Page 15: ...ry reed switch encapsulated within a stem The switch opens on rise of liquid 2 Specifications Apply to 2 to 30HP Breaking Capacity AC50VA DC50W Max Breaking Current AC0 5A DC0 5A Max Operating Voltage...

Page 16: ...rtation shall be borne by the Purchaser No allowance will be made for repairs without EPAC s written consent or approval and the Warranty Period shall not be suspended upon stopping operation for warr...

Page 17: ...re information about other EBARA products EBARA Pumps Americas Corporation 1651 Cedar Line Drive Rock Hill SC 29730 803 327 5005 t 803 327 5097 f www pumpsebara com 2018 EBARA Pumps Americas Corporati...

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