Eaton Vikers V100 Series Overhaul Manual Download Page 6

6

Section III – Principles of Operation

A. Pumping Cartridge

As mentioned in Section II, fluid flow is developed by the
pumping cartridge. The action of the cartridge is illustrated in
Figure 2. The rotor is driven within the cam ring by the
driveshaft, which is coupled to a power source. As the rotor
turns, centrifugal force causes the vanes to follow the
elliptical inner surface of the cam ring.

Radial movement of the vanes and turning of the rotor
causes the chamber volume between the vanes to increase

as the vanes pass the inlet sections of the cam ring. This
results in a low pressure condition which allows atmospheric
pressure to force fluid into the chambers. (Fluid outside the
inlet is at atmospheric pressure or higher.)

This fluid is trapped between the vanes and carried past the
large diameter or dwell section of the cam ring. As the outlet
section is approached, the cam ring diameter decreases and
the fluid is forced out into the system. System pressure is fed
under the vanes, assuring their sealing contact against the
cam ring during normal operation.

Cam ring

Vane

Outlet

Rotor

Drive shaft

Inlet

Outlet

Inlet

Inlet

Outlet

Figure 2.

B. Hydraulic Balance

The pump cam ring is shaped so that the two pumping
chambers are formed diametrically opposed. Thus, hydraulic
forces which would impose side loads on the shaft are
cancelled.

C. Pressure Plate

The pressure plate seals the pumping chamber as shown in
Figure 3. A light spring holds the plate against the cartridge
until pressure builds up in the system. System pressure is
effective against the area at the back of the plate, which is
larger than the area exposed to the pumping cartridge. Thus,
an unbalanced force holds the plate against the cartridge,
sealing the cartridge and providing the proper running
clearance for the rotor and vanes.

D. Flow Control and Relief Valve

1. Maximum flow to the operating circuit and maximum

system pressure are determined by the integral flow control
and relief valve in a special outlet cover used on some V200
pumps. This feature is illustrated pictorially in Figure 4. An
orifice in the cover limits maximum flow. A pilot operated type
relief valve shifts to divert excess fluid delivery to tank, thus
limiting the system pressure to a predetermined maximum.

Back
pressure
in system
effective here

Cover

Pressure plate

Pressure in
cartridge

Spring

Shaft

Rotor

Vane

Ring

Discharge

Figure 3.

2. Figure 4A shows the condition when the total pump

delivery can be passed through the orifice. This condition
usually occurs only at low drive speeds. The large spring
chamber is connected to the pressure port through an orifice.
Pressure plus spring load in this chamber slightly exceeds
pressure at the other end of the relief valve spool and the
spool remains closed. Pump delivery is blocked from the
tank port by the spool land.

Summary of Contents for Vikers V100 Series

Page 1: ...M 2000 S Revised 11 01 85 Vane Pumps V100 V200 V300 V400 V500 and V2P Series Overhaul Manual Vickers Vane Pumps ...

Page 2: ...2 EEaton Hydraulics Incorporated 2000 All Rights Reserved ...

Page 3: ...V Installation and Operating Instructions A Installation Drawings 7 B Drive Connections 7 C Shaft Rotation 8 D Piping and Tubing 8 E Hydraulic Fluid Recommendations 8 F Overload Protection 9 G Port Positions 9 H Start Up 9 V Service Inspection and Maintenance A Service Tools 10 B Inspection 10 C Adding Fluid to the System 10 D Adjustments 10 E Lubrication 10 F Replacement Parts 10 G Product Life 1...

Page 4: ...s Service parts information and installation dimensions are not contained in this manual The parts catalogs and installation drawings listed in Table 1 are available from Vickers Model Codes There are many variations within each basic model series which are covered by variables in the model code Table 2 is a complete breakdown of the code covering these units Service inquiries should always includ...

Page 5: ...otation pumping capacity and port positions can be readily changed to suit particular applications B Assembly and Construction The V200 series pump illustrated in the cutaway in Figure 1 is representative of all single pumps in this series The unit consists principally of a ported body and cover a drive shaft supported by two ball bearings a pumping cartridge and a pressure plate Components of the...

Page 6: ...oads on the shaft are cancelled C Pressure Plate The pressure plate seals the pumping chamber as shown in Figure 3 A light spring holds the plate against the cartridge until pressure builds up in the system System pressure is effective against the area at the back of the plate which is larger than the area exposed to the pumping cartridge Thus an unbalanced force holds the plate against the cartri...

Page 7: ...o tank Pressure in spring chamber lower than system due to pressure drop across sensing orifice Poppet forced off seat as relief valve setting is reached Spring orifice Figure 4A Low Drive Speed All Pump Delivery to System Figure 4B Normal Operation Figure 4C Excessive Pressure Build Up in System Section IV Installation and Operating Instructions A Installation Drawings The Installation Drawings l...

Page 8: ...on of system components with particular emphasis on hydraulic pumps Any fluid selected for use with pumps is acceptable for use with valves or motors Three important factors in selecting an oil are 1 Viscosity Viscosity is the measure of fluidity In addition to dynamic lubricating properties oil must have sufficient body to provide adequate sealing effect between working parts of pumps valves cyli...

Page 9: ...e should be closely monitored to avoid exceeding a temperature of 130 F with any of these light weight or diluted oils Where special consideratins indicate a need to depart from the recommended oils or operating conditions see your Vickers sales representative Cleanliness Thorough precautions should always be observed to insure the hydraulic system is clean 1 Clean flush entire new system to remov...

Page 10: ...uid is added to the system it should always be poured through a fine wire screen 200 mesh or finer It is important that the fluid be kept clean and free from any substance that may cause improper operation or wear to the pump and other hydraulic units Therefore the use of cloth to strain the fluid should be avoided to prevent lint from entering the system D Adjustments No periodic adjustments are ...

Page 11: ...eeling on the valve periphery can be polished with crocus cloth Do not remove excess material round off the edges of the lands or attempt to polish the bore Wash all parts and reassemble the pump Vane s stuck in the rotor slot s Disassemble the pump Check for dirt or metal chips Clean the part thoroughly and replace any damaged pieces If necessary flush the system and refill it with clean fluid In...

Page 12: ... rotor for scoring and excessive wear Remove light score marks by lapping Replace any heavily scored or badly worn parts 3 Inspect the vanes for burrs wear and excessive play in the rotor slots Replace the rotor if the slots are worn 4 Check the bearings for wear and looseness Rotate the bearings while applying pressure to check for pitted or cracked races 5 Inspect the oil seal mating surface on ...

Page 13: ...tor Cover Screw Flange Gasket Bearing Seal Bearing Ring Pin Pressure Plate Spring O ring Lockwasher not used on all models Model Tighten To V100 25 3 ft lbs V2 V200 70 5 ft lbs V300 100 10 ft lbs V400 150 10 ft lbs V500 250 10 ft lbs Plug Spring Relief Valve Sub Assembly Plug Screen Snap Ring Plug Cover Screw Snap Ring Flow Control Valve V2P ...

Page 14: ... Figure 9 Install the rotor on the shaft and insert the vanes in the rotor slots Be certain the radius edges of the vanes are toward the cam ring View from Cover End Right Hand Rotation Left Hand Rotation Figure 9 Place the pressure plate on the locating pins and flat against the ring Use a small amount of petroleum jelly or grease to stick the spring in the recess in the pressure plate Carefully ...

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